• Title/Summary/Keyword: Intelligent Excavator

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Development of a Cyber-physical System - A Virtual Autonomous Excavator (사이버 물리적 시스템의 개발 - 가상 자율적 굴삭기)

  • Park, Hong-Seok;Le, Ngoc-Tran
    • Korean Journal of Computational Design and Engineering
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    • v.20 no.3
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    • pp.298-311
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    • 2015
  • Nowadays, automatic digging operation of an excavator is a big challenge due to the complexity of digging environment, the hardness of soil and buried obstacles into the ground. In order to achieve the maximum soil bucket volume, this paper introduces a novel engineering model that was developed as a virtual excavator in the design phase. Through this model, the designs of mechanical and control systems for autonomous excavator are executed and modified easily before developing in real testbed. Based on a concept of an autonomous excavation, a mechanical system of excavator was first designed in SOLIDWORKS, and a soil model also was modeled by finite-element analysis in ANSYS, both modeled models were then exported to ADAMS environment to investigate the digging behavior through virtual simulation. An intelligent control strategy was generated in MATLAB/Simulink to control the excavator operation. The simulation results were demonstrated by effectiveness of the proposed excavator robot in testing scenarios with many soil types and obstacles.

An Implementation of an Initial Design System for an Excavator Front Group with an Intelligent CAD Module (지능형 CAD 모듈을 이용한 굴삭기 프론트 초기 설계 시스템 구축)

  • Ju, Su-Suk;Bae, Il-Ju;Lee, Soo-Hong
    • Korean Journal of Computational Design and Engineering
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    • v.12 no.6
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    • pp.405-412
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    • 2007
  • It's difficult for manufacturers to derive a new design from the demands of consumers as quickly as possible and a designer carries out design operation using insufficient resources in initial design. To carry out initial design process efficiently for an excavator front group, it is necessary for a designer to manage lots of parameter with an existing knowledge or with in-house know-how and develop function module that calculates working range and excavator force. By doing so, it will bring up the optimized values of parameters based on the DOE in the early design stage. In this paper, a new approach to improve the process with optimized parameters is proposed to reduce a product development time of the excavator front design.

A Study of Weighing System to Apply into Hydraulic Excavator with CNN (CNN기반 굴삭기용 부하 측정 시스템 구현을 위한 연구)

  • Hwang Hun Jeong;Young Il Shin;Jin Ho Lee;Ki Yong Cho
    • Journal of Drive and Control
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    • v.20 no.4
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    • pp.133-139
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    • 2023
  • A weighing system calculates the bucket's excavation amount of an excavator. Usually, the excavation amount is computed by the excavator's motion equations with sensing data. But these motion equations have computing errors that are induced by assumptions to the linear systems and identification of the equation's parameters. To reduce computing errors, some commercial weighing system incorporates particular motion into the excavation process. This study introduces a linear regression model on an artificial neural network that has fewer predicted errors and doesn't need a particular pose during an excavation. Time serial data were gathered from a 30tons excavator's loading test. Then these data were preprocessed to be adjusted by MPL (Multi Layer Perceptron) or CNN (Convolutional Neural Network) based linear regression models. Each model was trained by changing hyperparameter such as layer or node numbers, drop-out rate, and kernel size. Finally ID-CNN-based linear regression model was selected.

Development of a Machine Control Technology and Productivity Evaluation for Excavator (굴착기 머신 콘트롤 기술 개발 및 생산성 향상 평가)

  • Lee, Min Su;Shin, Young Il;Choi, Seung Joon;Kang, Han Byul;Cho, Ki Yong
    • Journal of Drive and Control
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    • v.17 no.1
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    • pp.37-43
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    • 2020
  • An intelligent excavator can be divided into Machine Guidance (MG), semi-automatic, and unmanned by technology. The MG technology excavator is equipped with a tilt sensor on each link of the excavator and a GPS is installed on the excavator body to inform the user of the position of the excavator bucket end. Machine control (MC) technology that assists the user's work can be divided into semi-automatic and fully automatic technology. The semi-automatic MC equipment has already been commercialized by Komatsu and Caterpillar. The MC excavator is equipped with an electro-hydraulic system, sensors and controllers to control the excavator bucket end according to the user's needs. In this study, the semi-automated excavator modified based on manual excavator, is equipped with an electro-hydraulic system, a controller system, multi-sensors and a control algorithm is developed to assist in excavation work such as leveling and grading. By applying the developed technology, it was possible to confirm productivity improvement compared to manual digging and leveling work. In the future, further research to improve the accuracy of the hydraulic precision control and collaborative work with heterogeneous construction equipment such as dump truck and automated collaboration tasks technology could be developed.

Computation of Tipping over Stability Criterion using ZMP algorithm for Hydraulic Excavator having Crane Function

  • Lim, Tae-Hyeong;Kim, Yong-Seok;Cheon, Se-Young;Lee, Young-Ju;Choi, Jong-Hwan;Lee, Hong-Seon;Yang, Soon-Yong
    • 제어로봇시스템학회:학술대회논문집
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    • 2004.08a
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    • pp.286-290
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    • 2004
  • This paper deals with tipping over of hydraulic excavator's crane work. If the excavator lifts too heavy weight, the excavator will be tipped up. This is account for 38% of whole excavator accidents. In this paper, tipping-over load which is maximum load of excavator can lift with displacement of excavator links, real load and tipping-over rate are computed with Zero Moment Point theory. ZMP is verified with simulation and experiment.

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Development of Omnidirectional Object Detecting Technology for a Safer Excavator (굴삭기 작업영역의 전방위 장애물 탐지기술 개발)

  • Soh, Ji-Yune;Lee, Jun-Bok;Han, Choong-Hee
    • Journal of the Korea Institute of Building Construction
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    • v.10 no.4
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    • pp.105-112
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    • 2010
  • The demand for the development of automated construction equipments is gradually increasing to deal with the current problems of construction technology, such as a lack of experienced workers, the aging of engineers, safety issues, etc. In particular, earth work such as excavation is very machine-dependent, and there has been a great deal of research on the development of an intelligent excavator, which involves great safety concerns. Thus, the objective of this study is to develop the technology to enhance the safety of intelligent excavation systems by developing an omnidirectional object detection technology for the intelligent excavator and applying it to a user-friendly system. The existing literature was reviewed, and the function of various sensor technologies was investigated and analyzed. Then, the best laser sensor was selected for an experiment to determine its effectiveness. An omnidirectional object detection algorithm was developed for a user interface program, and this can be used as the fundamental technology for the development of a safety management system for an intelligent excavator.

TASK PLANNING AND VISUALIZATION SYSTEM FOR INTELLIGENT EXCAVATING SYSTEM

  • Jeong-Hwan Kim;Seung-Soo Lee;Jin-Woong Park;Ji-Hyeok Yoon;Jong-Won Seo
    • International conference on construction engineering and project management
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    • 2009.05a
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    • pp.457-463
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    • 2009
  • The earthwork is essential procedure for all civil engineering projects. Because of its importance in terms of cost and time, it should be managed effectively. In light of this, The Intelligent Excavating System (IES) research consortium has established to improve the productivity, quality and safety of current excavating/earthwork system by the Ministry of Land, Transportation and Maritime Affairs (MLTM) of Korea. This paper summarizes ongoing research aimed at development knowledge and presents a framework of task planning and visualization system for IES. The task planning and visualization system consists of three functions. 1) Using digital terrain model which created by 3D laser scanner, the system can divide it and generates global/local work area so that the excavator can work through the area. 2) In order to operate and/or control the excavator, the system exports the location, paths of boom, arm and bucket data of the excavator to control center. 3) The task planning system is visualized on the computer programming aided-graphic interface which simulates the planned work processes and eventually assists the operator for the control of the excavator. The case study which we have performed, demonstrates the effectiveness of the proposed system.

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A Study on the Bucket Tip's Position Control for the Intelligent Excavation System (지능형 굴삭 시스템의 버킷 끝단 위치제어에 관한 연구)

  • Kim, K.Y.;Jang, D.S.;Ahn, H.S.
    • Transactions of The Korea Fluid Power Systems Society
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    • v.5 no.4
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    • pp.32-37
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    • 2008
  • For the bucket tip position control of the excavator, a traditional hydraulic excavator system was exchanged into an electro-hydraulic one. EPPR valves are attached to the traditional MCV and hydraulic joysticks are replaced by electronic ones to develop the electro-hydraulic system. To control the electronic pump with a good performance, the control logic for the pump is deduced from the AMESim simulation and the experimental method on the test bench. To get a good position control performance of the excavator bucket tip, PI+AntiWindup controller is selected as a position controller. The experimental results showed the good controllability for the electro-hydraulic excavator system on the test bench.

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