• The Transactions of the Korean Institute of Power Electronics
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• v.20 no.3
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• pp.262-272
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• 2015

An integrated two-in-one transformer applicable to PSUs for a 120 W LED TV is proposed. This transformer comprises a PFC inductor and an LLC transformer placed and integrated on an E-I-E type magnetic core. Performance is evaluated by observing the coupling coefficients of the proposed two-in-one transformer under various air gap topologies. Among the topologies studied, an integrated transformer with centered air gap shows stable operational characteristics with a minimized mutual coupling (interference). Furthermore, applicability of the proposed integrated transformer to PSUs for a 120 W LED TV is studied from the viewpoint of integrating different magnetic components into one core, resulting to low weight, low cost, and high power density.

• Transactions on Electrical and Electronic Materials
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• v.17 no.6
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• pp.369-374
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• 2016

This paper presents a design procedure of an integrated inductor with a magnetic core for power converters. This procedure considerably reduces design time and effort. The proposed design procedure is verified by the development of an inductor model dedicated to the monolithic integration of DC-DC converters for portable applications. The numerical simulation based on the FEM (finite elements method) shows that 3D modeling of the integrated inductor allows better estimation of the electrical parameters of the desired inductor. The optimization of the electrical parameter values is based on the numerical analysis of the influence of the geometric parameters on the electrical characteristics of the inductor. Using the VHDL-AMS language, implementation of the integrated inductor in a micro Buck converter demonstrate that simulation results present a very promising approach for the monolithic integration of DC-DC converters.

• Proceedings of the KIPE Conference
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• 2020.08a
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• pp.157-159
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• 2020

This paper presents an optimal planar transformer design of a 3-kW Low voltage DC-DC Converter (LDC) with 3.68 kW/L power density for electric vehicle (xEV) application. The transformer is optimized based on the trade-off between footprint and loss using the proposed figure-of-merit (FOM) based optimization. In order to achieve ZVS under entire load range, an external leakage inductance is added and implemented using the proposed magnetic integration technique. A comparison between non-integrated and integrated magnetic core using finite element analysis (FEA) is presented. The result shows that the integrated core can reduce the core loss up to 35 % and core boxed volume up to 15 % compared to the non-integrated core. Experimental results are also provided to validate the proposed magnetic integration technique.

• Journal of Power Electronics
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• v.9 no.1
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• pp.68-73
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• 2009

Automotive inverters may require current sensors for motor torque control, especially, in applications of hybrid electric vehicles or fuel cell vehicles. In this paper, to achieve a compact, integrated and low cost current sensor, a hall current sensor without magnetic core is introduced for integrating an automotive inverter. The compactness of the current sensor is possible by using integrated magnetic concentrators based on the Hall effect. Magnetic fields caused by three-phase currents are analyzed and a magnetic shield design is proposed for decoupling the cross-coupled field. It offers galvanic isolation, wide bandwidth (>100kHz), and accuracy(< 1%). Using 2D FEM analysis, its performance is demonstrated with design parameters at a U-shaped magnetic shield. The proposed coreless current sensor is tested with rated current to validate the linearity and accuracy.

• Proceedings of the KIPE Conference
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• 2012.11a
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• pp.85-87
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• 2012

This paper describes the design and analysis of an integrated transformer magnetic core which comprises of two different power cores with PFC inductor and LLC resonant transformer magnetic cores. The equivalent magnetic circuit modeling approach is employed to analyze the variations in coupling coefficient and inductance in terms of air gaps under the operations of the respective power core. Simulation and experimental studies are performed with a fabricated prototype integrated core and their results are discussed.

• The Transactions of the Korean Institute of Power Electronics
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• v.15 no.2
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• pp.119-126
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• 2010

An integrated magnetic (IM) transformer is proposed for a phase shifted full bridge (PSFB) converter with zero voltage switching (ZVS). In a proposed IM transformer, the transformer is located on the center leg of E-core and the output inductor is wound on two outer legs with air gap. The proposed IM transformer is analyzed by using the magnetic capacitor model. For reducing the core size, EE core is redesigned. The proposed IM transformer is experimentally verified on a 1.2 kW prototype converter. The converter efficiency with the proposed IM transformer is about 93 % at full load and its volume size can be reduced. It can be expected that the power density can be largely increased with the proposed IM transformer.

• Advances in materials Research
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• v.11 no.4
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• pp.331-349
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• 2022

In the present work, we proposed an analytical study on buckling behavior of a sandwich plate with polymeric core integrated with piezo-electro-magnetic layers such as BaTiO3 and CoFe2O4 reinforced by graphene platelets (GPLs). The Halpin-Tsai micromechanics model is used to describe the properties of the polymeric core. The governing equations of equilibrium are obtained from first-order shear deformation theory (FSDT) and the Navier's method is employed to solve the equations. The results show the effect of different parameters such as thickness, length, weight fraction of GPLs, and also effect of electric and magnetic field on critical buckling load. The result of this study can be obtained in the aerospace industry and also in the design of sensors and actuators.

• Proceedings of the KIPE Conference
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• 2008.06a
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• pp.406-409
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• 2008

This paper presents the integrated magnetic circuit designing method for phase shift full bridge(PSFB) converter. The integrated magnetic circuit is implemented on redesigned of EI core. The transformer windings are located on center leg and the two inductors are located on the outer legs with air gap. Based on the equivalent circuit model, the principle of operation of the PSFB converter is explained. The operation and performance of the proposed circuit are verified on a 1.2 kW prototype converter. The analysis and design of the integrated magnetic circuit is verified through the experimental and simulation results.

• The Transactions of the Korean Institute of Power Electronics
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• v.22 no.1
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• pp.27-35
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• 2017

In this study, an integrated 2-in-1 transformer for a low-weight and low-cost light-emitting diode lighting power supply is proposed. In the transformer, a power factor correction (PFC) inductor and an LLC resonant transformer are placed and integrated on a single magnetic core. The amount of mutual interference, represented by the coupling coefficient, between magnetic fluxes generated from each magnetic source is minimized by using the new shape core of an integrated 2-in-1 transformer. The design consideration on critical conduction mode PFC converter and LLC resonant converter using the proposed 2-in-1 integrated transformer is described, and the overall performance of the 150 W LED PSU shown through the experiment.

• ETRI Journal
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• v.25 no.4
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• pp.270-273
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• 2003

This paper presents a simple process to integrate thin-film inductors with a bottom NiFe magnetic core. NiFe thin films with a thickness of 2 to 3${\mu}m$ were deposited by sputtering. A polyimide buffer layer and shadow mask were used to relax the stress of the NiFe films. The fabricated double spiral thin-film inductor showed an inductance of 0.49${\mu}H$ and a Q factor of 4.8 at 8 MHz. The DC-DC converter with the monolithically integrated thin-film inductor showed comparable performances to those with sandwiched magnetic layers. We simplified the integration process by eliminating the planarization process for the top magnetic core. The efficiency of the DC-DC converter with the monolithic thin-film inductor was 72% when the input voltage and output voltage were 3.5 V and 6 V, respectively, at an operating frequency of 8 MHz.