• Title/Summary/Keyword: Integrated magnetic

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Calculation of Leakage Inductance of Integrated Magnetic Transformer with Separated Secondary Winding Used in ZVS PSFB Converter

  • Tian, Jiashen;Zhang, Yiming;Ren, Xiguo;Wang, Xuhong;Tao, Haijun
    • Journal of Magnetics
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    • v.21 no.4
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    • pp.644-651
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    • 2016
  • A novel zero voltage switching (ZVS) phase shift full bridge (PSFB) converter used in geophysical exploration is proposed in this paper. To extend the ZVS ranges and increase power density of the converter, external inductor acting as leakage inductance is applied and integrated into the integrated magnetic (IM) transformer with separated secondary winding. Moreover, the loss of ZVS PSFB converter is also decreased. Besides, the analysis and accurate prediction methodology of the leakage inductance of the IM transformer are proposed, which are based on magnetic energy and Lebedev. Finally, to verify the accuracy of analysis and methodology, the experimental and finite element analysis (FEA) results of IM transformer and 40 kW converter prototypes are given.

Analysis of an Integrated PFC Inductor and Resonant Transformer Based on Magnetic Modeling (통합된 PFC 인덕터와 공진변압기의 자기모델링 연구)

  • Meas, S.;Phum, S.;Kim, E.S;Jeon, Y.S;Won, J.S;Kim, D.H;Huh, D.Y
    • Proceedings of the KIPE Conference
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    • 2012.11a
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    • pp.85-87
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    • 2012
  • This paper describes the design and analysis of an integrated transformer magnetic core which comprises of two different power cores with PFC inductor and LLC resonant transformer magnetic cores. The equivalent magnetic circuit modeling approach is employed to analyze the variations in coupling coefficient and inductance in terms of air gaps under the operations of the respective power core. Simulation and experimental studies are performed with a fabricated prototype integrated core and their results are discussed.

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Integrated Magnetic Transformer for ZVS Phase Shift Full Bridge Converter

  • Li, Xin-Lan;Shin, Yong-Hwan;Won, Jae-Sun;Kim, Jong-Sun;Shin, Hwi-Beom
    • The Transactions of the Korean Institute of Power Electronics
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    • v.15 no.2
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    • pp.119-126
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    • 2010
  • An integrated magnetic (IM) transformer is proposed for a phase shifted full bridge (PSFB) converter with zero voltage switching (ZVS). In a proposed IM transformer, the transformer is located on the center leg of E-core and the output inductor is wound on two outer legs with air gap. The proposed IM transformer is analyzed by using the magnetic capacitor model. For reducing the core size, EE core is redesigned. The proposed IM transformer is experimentally verified on a 1.2 kW prototype converter. The converter efficiency with the proposed IM transformer is about 93 % at full load and its volume size can be reduced. It can be expected that the power density can be largely increased with the proposed IM transformer.

Study on the Power Factor Correction Circuit Applying Multiple Coupling Inductor with Expandable Integrated Magnetic Structure (확장형 자기 구조의 다중 결합 인덕터를 적용한 역률개선회로에 관한 연구)

  • Yoo, Jeong Sang;Gil, Yong Man;Ahn, Tae Young
    • Journal of the Semiconductor & Display Technology
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    • v.17 no.1
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    • pp.21-26
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    • 2018
  • In this paper, a multiple coupling inductor with expandable-integrated magnetic structure was proposed to enable miniaturization of external switched mode power supply (SMPS) for a large display. Inductance formula of the proposed inductor structure was derived through magnetic circuit analysis for a simple inductance designing process. The proposed inductor was applied into a 1kW class interleaved bridgeless power factor correction circuit which requires four inductors, and experimental steady state result of the circuit was compared. According to the experimental result, it was found that the proposed multiple coupling inductor shows the electrical characteristics that can replace the conventional separated inductors and is suitable for miniaturization of the SMPS since the circuit configuration is possible with one shared inductor.

LED PSU using an Integrated Transformer of New Shape (새로운 형상의 통합변압기적용 LED PSU)

  • Joo, Jong-Seong;Lee, Young-Soo;Heo, Ye-Chang;Kim, Eun-Soo;Hwang, In-Gab
    • The Transactions of the Korean Institute of Power Electronics
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    • v.22 no.1
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    • pp.27-35
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    • 2017
  • In this study, an integrated 2-in-1 transformer for a low-weight and low-cost light-emitting diode lighting power supply is proposed. In the transformer, a power factor correction (PFC) inductor and an LLC resonant transformer are placed and integrated on a single magnetic core. The amount of mutual interference, represented by the coupling coefficient, between magnetic fluxes generated from each magnetic source is minimized by using the new shape core of an integrated 2-in-1 transformer. The design consideration on critical conduction mode PFC converter and LLC resonant converter using the proposed 2-in-1 integrated transformer is described, and the overall performance of the 150 W LED PSU shown through the experiment.

The Three-Level Converter using IM(Integrated Magnetics) method (IM(Integrated Magnetics) 방식을 이용한 Three-Level 컨버터)

  • Bae, Jin-Yong;Kim, Yong;Kwon, Soon-Do;Eom, Tae-Min
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.22 no.4
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    • pp.35-45
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    • 2008
  • This paper present the Three-Level converter using IM(Integrated Magnetics) method for high power application. In power conversion system, magnetic components are important devices used for energy storage, energy transfer, galvanic isolation and filtering. The proposed Three-Level converter is to reduce the number of magnetic components using transformer integrated with output inductor. This paper proposes reluctance model base on the magnetic analysis for the Three-Level converter. Also, the secondary rectification was discussed by a single core transformer winding. A protype featuring 540[V] input, 48[V] output, 40[kHz] switching frequency, and 3[kW] output power using IGBT.

Enhancement of the Magnetic Flux in Metglas/PZT-Magnetoelectric Integrated 2D Geomagnetic Device

  • Huong Giang, D.T.;Duc, P.A.;Ngoc, N.T.;Hien, N.T.;Duc, N.H.
    • Journal of Magnetics
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    • v.17 no.4
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    • pp.308-315
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    • 2012
  • Experimental investigations of the magnetization, magnetostriction and magnetoelectric (ME) effects were performed on sandwich - type Metglas/PZT/Metglas laminate composites. The results have been analyzed by taking into account the demagnetization contribution. The study has pointed out that the magnetic flux concentration is strongly improved in piezomagnetic laminates with a narrower width leading to a significant enhancement of the ME effects. The piezomagnetic laminates with the optimal area dimension were integrated to form a 2-D geomagnetic device, which simultaneously can precisely detect the strength as well as inclination of the earth's magnetic field. In this case, a magnetic field resolution of better than $10^{-4}$ Oe and an angle precision of ${\pm}0.1^{\circ}$ were determined. This simple and low-cost geomagnetic-field device is promising for various applications.

Fully Integrated Electromagnetic Noise Suppressors Incorporated with a Magnetic Thin Film on an Oxidized Si Substrate

  • Sohn, Jae-Cheon;Han, S.H.;Yamaguchi, Masahiro;Lim, S.H.
    • Journal of Magnetics
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    • v.12 no.1
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    • pp.21-26
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    • 2007
  • Si-based electromagnetic noise suppressors on coplanar waveguide transmission lines incorporated with a $SiO_2$ dielectric layer and a nanogranular Co-Fe-Al-O magnetic thin film are reported. Unlike glass-based devices, large signal attenuation is observed even in the bare structure without coating the magnetic thin film. Much larger signal attenuation is achieved in fully integrated devices. The transmission scattering parameter ($S_{21}$) is as small as -90 dB at 20 GHz at the following device dimensions; the thicknesses of the $SiO_2$ and Co-Fe-Al-O thin films are 0.1 $\mu$m and 1 $\mu$m, respectively, the length of the transmission line is 15 mm, and the width of the magnetic thin film is 2000 $\mu$m. In all cases, the reflection scattering parameter ($S_{11}$) is below -10 dB over the whole frequency band. Additional distributed capacitance formed by the Cu transmission line/$SiO_2$/Si substrate is responsible for these characteristics. It is considered that the present noise suppressors based on the Si substrate are a first important step to the realization of MMIC noise suppressors.

Integrated Planar Transformer Design of 3 kW LDC for Electric Vehicles (전기자동차용 3kW급 LDC를 위한 통합형 플라나변압기 설계)

  • Ramadhan, Ramadhan;Suk, Chaeyoung;Kim, Sangjin;Choi, Sewan;Yu, Byeongu;Park, Sanghun
    • Proceedings of the KIPE Conference
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    • 2020.08a
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    • pp.157-159
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    • 2020
  • This paper presents an optimal planar transformer design of a 3-kW Low voltage DC-DC Converter (LDC) with 3.68 kW/L power density for electric vehicle (xEV) application. The transformer is optimized based on the trade-off between footprint and loss using the proposed figure-of-merit (FOM) based optimization. In order to achieve ZVS under entire load range, an external leakage inductance is added and implemented using the proposed magnetic integration technique. A comparison between non-integrated and integrated magnetic core using finite element analysis (FEA) is presented. The result shows that the integrated core can reduce the core loss up to 35 % and core boxed volume up to 15 % compared to the non-integrated core. Experimental results are also provided to validate the proposed magnetic integration technique.

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A Finite-element Method Analysis of Electromagnetic Noise Absorption in a Coplanar Transmission Line Integrated with a Magnetic Film

  • Sohn, Jae-Cheon;Han, Suk-Hee;Lim, Sang-Ho
    • Journal of Magnetics
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    • v.11 no.2
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    • pp.90-94
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    • 2006
  • A finite-element method is used to analyze loss generation and electromagnetic noise absorption characteristics of a coplanar waveguide transmission line integrated with a magnetic thin film. Parameters used in the analysis are the electrical resistivity of the magnetic layer and the thickness of both magnetic and insulating layers. The results indicate that L-C resonance is the main loss mechanism of the electromagnetic noise absorption.