• Title/Summary/Keyword: Inspection reliability

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Implementation for Automatic Inspection System on Ventilating Electronic Device Based on Reliability Improvement (신뢰성 향상 기반의 송풍전자장치 자동검사 시스템 구현)

  • Do, Nam Soo;Ryu, Kwang Ryol
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.21 no.6
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    • pp.1155-1160
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    • 2017
  • This paper describes a system implementation for the automatic inspection on the ventilating electronic device based on the reliability improvement. To be enhancement, the inspection error is minimized by the automatic inspection system on the ventilating apparatuses against the manual inspecting system. The system consists of the control system, software structure and monitoring system to be scanning the inspection processing. The inspection system for reliability improvement is evaluated in Gage Repeatability and Reproducibility. The experimental results are improved about 2 times inspecting speed, measured error ${\pm}0.02V$, effectiveness of discriminating performance 15%, missing probability 17% and false alarm probability 12% respectively in comparing with the manual inspection based on the wind pressure sensor. The system will be also improved more by making database and product bar codes for the total quality control system to the effective reliability enhancement in the future.

Reliability analysis for fatigue damage of railway welded bogies using Bayesian update based inspection

  • Zuo, Fang-Jun;Li, Yan-Feng;Huang, Hong-Zhong
    • Smart Structures and Systems
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    • v.22 no.2
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    • pp.193-200
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    • 2018
  • From the viewpoint of engineering applications, the prediction of the failure of bogies plays an important role in preventing the occurrence of fatigue. Fatigue is a complex phenomenon affected by many uncertainties (such as load, environment, geometrical and material properties, and so on). The key to predict fatigue damage accurately is how to quantify these uncertainties. A Bayesian model is used to account for the uncertainty of various sources when predicting fatigue damage of structural components. In spite of improvements in the design of fatigue-sensitive structures, periodic non-destructive inspections are required for components. With the help of modern nondestructive inspection techniques, the fatigue flaws can be detected for bogie structures, and fatigue reliability can be updated by using Bayesian theorem with inspection data. A practical fatigue analysis of welded bogies is utilized to testify the effectiveness of the proposed methods.

Reliability Assessment of Ultrasonic Nondesturcive Inspection on Piping in NPP - The Result of PD-RR Test - (Part I) (원전 배관 초음파 비파괴검사의 신뢰도 평가 - PD-RR Test Results - (I))

  • Park, Ik-Keun;Park, Un-Su;Kim, Hyun-Mook;Park, Yoon-Won;Kang, Suk-Chull;Choi, Young-Hwan;Lee, Jin-Ho
    • Proceedings of the KSME Conference
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    • 2001.11a
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    • pp.246-251
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    • 2001
  • The performance demonstration round robin test was conducted to quantify the capability of ultrasonic inspection for in-service and to address some aspects of reliability for nondestructive evaluation. The fifteen inspection teams who employed procedures that met or exceeded ASME Sec. XI code requirements detected the pinping of nuclear power plant with various cracks to evaluate the capability of detection. With data from PD-RR test, the performance of ultrasonic nondestructive inspection could be assessed using probability of detection and length and depth sizing of cracks.

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The Change of Inspection&Replacement Period for ROKAF's Operating Aircraft Parts (한국공군 운영 항공기 부품 검사/교환주기 변경 - 예방정비 대책 품질개선의 일환으로 -)

  • Kwo Seung-Chul
    • Journal of the military operations research society of Korea
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    • v.30 no.2
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    • pp.108-121
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    • 2004
  • This paper deals with a procedure of changing the current inspection & replacement periods for ROKAF aircraft parts. ROKAF is mostly operating aircraft of foreign makes, and takes maintenance actions according to Technical Orders(TO.) published by foreign aircraft manufacturers. Therefore ROKAF inspects and replaces specific parts at the time noticed from T.O.. These inspection and replacement periods are determined by manufacturers according to the standard operating environment and parts' durability. But the standard operating environment Is different from operator's environment. Because of this difference, the inspection and replacement periods have to be changed according to operators' operation environment. It is resonable that the manufacturer, having design materials and life test data of parts, changes those periods together with materials of operators' operation environment. But we have many difficulties in obtaining the design materials and life test data. Then this paper proposes a procedure of changing the periods of aircraft's parts with life data obtained during operating aircraft. For the reliability analysis, a software of RELEST (Reliability Estimation Version 1.0) is used.

A Study on Inspection Reliability Evaluation of Electric Rice Cooker FCT Inspection Automation System (전기밥솥 FCT 검사 자동화 System의 검사 신뢰성 평가에 관한 연구)

  • Jeong, Hae-Jin;Lee, Jong-Chan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.6
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    • pp.30-35
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    • 2022
  • This study has focused on the reliability evaluation of FCT inspection automation equipment for electric rice. To evaluate the reliability of FCT inspection automation equipment, voice analysis, Gray/R/G/B channel experiment, FND segment experiment, and robot position repeatability were performed. In the voice analysis experiment, the comparison value between the recorded and digital output waves was over 99%, indicating a very high result. It was confirmed that both the gray/R/G/B experiment using vision and the FND segment could confirm the output value of the product through vision. The position repeatability of the robot is also excellent, so it is concluded that the inspection effect through the FCT automation system will be excellent.

Storage Reliability Prediction Model for Missile subjected to Non-periodic Test and Periodic Inspection excluding Overlapped Failures (수시점검 및 정기검사 시 고장의 중복을 배제한 유도탄 저장신뢰도 예측 모델)

  • Jo, Boram;Ahn, Jangkeun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.5
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    • pp.599-604
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    • 2018
  • For missile systems, sustaining high reliability and ensuring economical maintenance are very important. In the Republic of Korea, for most missiles, periodic inspection is mandatory for missiles in the field. Every fixed number of years, they are returned to the ordnance depot to be tested and repaired if faults are found. Almost all missiles have a built-in test (BIT) capability. With the BIT, faulty missiles can be isolated anytime during operations or storage in the launchers. So the reliability and the maintenance costs of the missiles greatly depend on the length of the inspection cycle and the BIT/inspection quality. In this paper, we suggest a model for predicting the storage reliability of missiles subjected to non-periodic tests and periodic inspections, excluding overlapping failures. Some numerical examples are given. This model will be useful for determining the length of the periodic inspection cycle.

Calibration of Detection System of Crack in Concrete Structure by Using Image Processing Technology

  • Kim, Su-Un;Shin, Sung-Woo;Park, Jeong-Hak;Choi, Man-Yong
    • Journal of the Korean Society for Nondestructive Testing
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    • v.31 no.6
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    • pp.626-634
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    • 2011
  • The investigation of concrete structure typically relies on visual inspection which is one of the basic inspection techniques. Image processing techniques play a crucial role in the growing field of automatic surface inspection technique. However, kinds of inspection equipment, environmental condition and detection algorithm have much influence on the reliability of inspection result. This paper proposes a verification method and testing procedure for the reliability of inspection results and surveys characteristics of image acquisition systems and crack inspection algorithms.

A Study on Determining the periodic inspection for Anti-Ship Missile by using Reliability Analysis Model (신뢰도 분석모델을 이용한 대함유도탄 검사주기 결정에 관한 연구)

  • Kim, Dae-Ik;Jeon, Geon-Wook
    • Journal of the military operations research society of Korea
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    • v.32 no.2
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    • pp.92-113
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    • 2006
  • The main purpose of this study is to determine the optimal periodic inspection for Anti-Ship-Missile(Harpoon Block 1) fielding on Korea Navy Ship. In order to perform this study, the data from the Korea Navy (Harpoon maintenance & storage reliability) were collected from 1984 to 2004. Storage failure rate & MTBF for Harpoon block 1 were analysed by using mathematical model & reliability analysis software(Relex) and finally determined optimal periodic inspection. The suggested methodology will be used to determine and reevaluate the periodic inspection of Anti-Ship-Missiles for the Korea Navy.

IMPROVED POD METHODOLOGY USING MONTE CARLO SIMULATION

  • Park, Ik-Keun;Yoon, Jong-Hak;Ro, Sing-Nam;Seo, Seong-Won;Namkoong, Chai-Kwan
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.04a
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    • pp.73-78
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    • 2003
  • Ultrasonic measurement is one of important technologies in the lift-time maintenance of nuclear poler plant. Ultrasonic inspection system is consisted of the operator, equipment and procedure. The reliability of ultrasonic inspection system is affected by its ability. The performance demonstration round robin was conducted to quantify the capability of ultrasonic inspection for in-service. The small number of teams who employed procedures that met or exceeded ASME Sec. XI Code requirements detected the piping of nuclear power plant with various cracks to evaluate the capability of detection and sizing. In this paper, the statistical reliability assessment of ultrasonic nondestructive inspection data using Monte Carlo simulation is presented. The results of the probability of detection (POD) analysis using Monte Carlo simulation are compared to these of logistic probability model. In these results, Monte Carlo simulation was found to be very useful to the reliability assessment f3r the small hit/miss data sets.

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Development of Risk-Based Inspection(RBI) Technology for LNG Plant Based on API RP581 Code (API RP 581 Code를 기반으로한 LNG 플랜트의 Risk-Based Inspection(RBI) 기술 개발)

  • Choi, Song-Chun;Choi, Jae-Boong;Hawang, In-Ju
    • Corrosion Science and Technology
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    • v.11 no.5
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    • pp.179-183
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    • 2012
  • As one of promising solutions to overcome high oil price and energy crisis, the construction market of high value-added LNG plants is spotlighted world widely. The purpose of this study is to introduce LNG-RBI system to develop risk assessment technology with RAM(Reliability, Availability, Maintainability) modules against overseas monopolization. After analyzing relevant specific features and their technical levels, risk assessment program, non-destructive reliability evaluation strategy and safety criteria unification class are derived as core technologies. These IT-based convergence technologies can be used for enhancement of LNG plant efficiency, in which the modular parts are related to a system with artificial optimized algorithms as well as diverse databases of facility inspection and diagnosis fields.