• 제목/요약/키워드: Inspection Technique

검색결과 847건 처리시간 0.026초

컴퓨터 비젼을 이용한 표면결함검사장치 개발 (Development of Automated Surface Inspection System using the Computer V)

  • 이종학;정진양
    • 대한전기학회:학술대회논문집
    • /
    • 대한전기학회 1999년도 하계학술대회 논문집 B
    • /
    • pp.668-670
    • /
    • 1999
  • We have developed a automatic surface inspection system for cold Rolled strips in steel making process for several years. We have experienced the various kinds of surface inspection systems, including linear CCD camera type and the laser type inspection system which was installed in cold rolled strips production lines. But, we did not satisfied with these inspection systems owing to insufficient detection and classification rate, real time processing performance and limited line speed of real production lines. In order to increase detection and computing power, we have used the Dark Field illumination with Infra_Red LED, Bright Field illumination with Xenon Lamp, Parallel Computing Processor with Area typed CCD camera and full software based image processing technique for the ease up_grading and maintenance. In this paper, we introduced the automatic inspection system and real time image processing technique using the Object Detection, Defect Detection, Classification algorithms. As a result of experiment, under the situation of the high speed processed line(max 1000 meter per minute) defect detection is above 90% for all occurred defects in real line, defect name classification rate is about 80% for most frequently occurred 8 defect, and defect grade classification rate is 84% for name classified defect.

  • PDF

고속 이동 판재의 자동 외관 검사를 위한 영상처리 (Image Processing Technique for an Automatic Inspection of the Surface Outlook of High Speed Moving Plate.)

  • 부광석;임성현;조현춘
    • 제어로봇시스템학회:학술대회논문집
    • /
    • 제어로봇시스템학회 2000년도 제15차 학술회의논문집
    • /
    • pp.219-219
    • /
    • 2000
  • A Plate type pipe is used for heat exchange in radiator of a vehicle. The pipe has several rooms through which water flows and heat is dissipated into outside . In the case that there are small holes, cracks or some scratches on the plate, the radiators lost their functions due to Leakage. This may result in overheating of engine in a car. Thus, we need to perform the entire inspection of the plate type pipe in advance before assembling the radiator. In manufacturing process of the plate type pipe, the productive speed is very high and that may be performed continuously. So, there is no room to perform the outlook inspection by typical image processing techniques. This paper proposes a new method to inspect the outlook surface of the plate type pipe automatically with high speed. Especially, the sequential processing technique of an algorithm which detects defects on the surfaces of the plate type pipe is proposed for line scan camera which captures line image. To evaluate the inspection performance, a series of experiments is performed.

  • PDF

원자로 헤드 관통관 노즐 가동전 검사 수행 (Pre-Service Inspection for Reactor Vessel Penetration Nozzle)

  • 이동진;노익준;신건철;김해석;홍주열;최정권
    • 한국압력기기공학회 논문집
    • /
    • 제6권2호
    • /
    • pp.9-15
    • /
    • 2010
  • US NRC issued rulemaking of 10CFR50.55a to perform the Perservice and Inservice inspection for Reactor Vessel Head Penetration Nozzle of US Nuclaer plant. The rulemaking was required the EPRI Demonstration to verify the NDE technique performing special Ultrasonic examination. In order to meet this requirement, the UT and ECT procedures was demonstrated and the NDE personnel were qualified by EPRI. In this paper, the NDE technique and analysis method are described the Preservice inspection for the Palo Verde #1/2/3 Replacement Reactor Vessel Head Penetration Nozzle using the qualified procedures and personnel.

  • PDF

Ultrasonic Inspection of Cracks in Stud Bolts of Reactor Vessels in Nuclear Power Plants by Signal Processing of Differential Operation

  • Choi, Sang-Woo;Lee, Joon-Hyun;Oh, Won-Deok
    • 비파괴검사학회지
    • /
    • 제25권6호
    • /
    • pp.439-445
    • /
    • 2005
  • The stud bolt is one of crucial parts for safe operation of reactor vessels in nuclear power plants, Crack initiation and propagation were reported in stud bolts that arc used for closure of reactor vessel and head, Stud bolts are inspected by ultrasonic technique during overhaul periodically for the prevention of stud bolt failure which could induce radioactive leakage from nuclear reactor, In conventional ultrasonic testing for inspection of stud bolts, cracks are detected by using shadow effect It takes too much time to inspect stud bolts by using conventional ultrasonic technique. In addition, there were numerous spurious signals reflected from every oblique surfaces of thread, In this study, the signal processing technique for enhancing conventional ultrasonic technique was introduced for inspecting stud bolts. The signal processing technique provides removing spurious signal reflected from every oblique surfaces of thread and enhances detectability of defects. Detectability for small crack was enhanced by using this signal processing in ultrasonic inspection of stud bolts in Nuclear Power Plants.

위상배열 유도초음파 검사의 이론적 고찰 (The Theoretical Investigation of Phased Array Guided Waves)

  • 이재선;조윤호
    • 비파괴검사학회지
    • /
    • 제31권4호
    • /
    • pp.367-373
    • /
    • 2011
  • 유도초음파를 활용한 진단 기술은 기존의 체적파를 이용한 진단 기법과 달리 장거리 진단의 장점 때문에 널리 사용된다. 대부분의 산업현장에서는 배관이 코팅되어 있거나 땅속이 묻혀있다. 이러한 경우 감쇠의 영향으로 기존의 방식으로는 진단에 어려움이 있다. 본 연구에서는 배관에서 전파되는 유도초음파 전파 모드별 음장을 직교모드확장기법을 이용하여 계산하였다. 단일 탐촉자에 의해 전파되는 유도초음파의 음장과 다중 탐촉자 모델링을 바탕으로 배관에서 전파되는 음장 특성을 해석하기 위해 유도초음파 모드별 집속 기술이 사용되었다. 추가적으로 배관에서 전파되는 유도초음파를 가진하는 탐촉자의 개수에 따른 집속 민감도가 종형 모드와 휨형 모드를 이용하여 계산되었다. 본 연구를 통하여 단일 탐촉자에 의해 가진된 유도초음파와 집속 알고리즘을 적용한 다중 탐촉자에 의해 가진된 음장을 비교하여 높은 에너지가 접속 되는 것을 확인 하였다.

4M 기법을 활용한 전기화재 예방대책 수립 연구 (A Study on the Establishment of Preventive Measures for Electric Fires Using the 4M Technique)

  • 오택흠;박찬석
    • 대한안전경영과학회지
    • /
    • 제23권4호
    • /
    • pp.23-29
    • /
    • 2021
  • The purpose of this study is to reduce the probability of occurrence of electric fires as a preemptive preventive measure, and to strengthen the capability of preventing electric fires by strengthening the cooperative function between electric fire-related departments and establishing a cooperative system. In this study, the general aspects of electric fires were identified by reviewing the literature such as ignition mechanisms of electric fires. And the major electrical fires that occurred in the last 10 years were classified into ignition factors (short circuit, overload/overcurrent, and earth leakage/ground fault) and ignition sources (wiring/wiring appliances, electrical equipment/household appliances). And the 4M technique was used to analyze the potential causes of ignition at the fire site and to suggest preventive measures. In the case In this study, out of 48 electrical fires in the past 10 years, 16 short-circuit fires, 3 overload/overcurrent fires, 3 short-circuit and earth fault fires, 16 fires in wiring/wiring appliances, and 10 fires in electrical equipment/home appliances classified as cases. And prevention measures were presented in terms of human, machine, media, and management by using the 4M technique. For the preemptive prevention of electric fires, strengthening the compulsory electrical safety inspection and making it mandatory to report when new or expanding electric facilities, charging a fee for electric safety inspection for detached houses and granting benefits subject to inspection completion, improvement of the electric safety voluntary inspection table and safety indications; It was suggested as a policy to organize and operate electrical safety inspection personnel in a two-person team (mixed), establish a close work cooperation system with related organizations, and strengthen electrical safety education and publicity.

원자력발전 고방사선구역 소구경 노즐에 대한 자동화검사 기술 (Automatic Inspection Technology for Small Bore Penetration Nozzle in High Radiation Area of Nuclear Power Plant)

  • 류승우;윤기봉;전규민;성운학
    • 비파괴검사학회지
    • /
    • 제36권6호
    • /
    • pp.504-509
    • /
    • 2016
  • 원자력발전소의 노후화에 따른 이종금속용접부에서 결함 발생 사례가 지속적으로 보고되고 있으며, 국내에서도 원자력발전소 가동연수 증가에 따라 이종금속부에 결함 발생도 점점 증가할 것으로 판단된다. 국내에서는 증기발생기 배수 노즐 이종금속용접부, 원자로냉각재계통(RCS) 고온관 시료 채취 노즐에서 결함 사례가 보고되었고, 원자력발전소의 인력 접근이 제한적인 고방사선구역 내 소구경 노즐의 이종금속용접부에 대한 검사 시 인력 투입을 최소화 하는 신뢰성 있는 자동화 비파괴검사 가능 기술 및 시스템 개발 필요성이 증대되고 있다. 본 연구에서는 원자력발전소의 소구경 노즐 결함 검출을 위해 1) beam simulation을 통한 최적 검사 탐촉자 설계, 2) 소구경 이종용접부 검사용 multi-directions UT 최적 검사기술, 3) 원격제어 automatic inspection system을 개발하였으며, 표준결함시편을 이용하여 개발된 기술 및 시스템의 결함 검출능을 검증하였다. 개발된 최적기술과 시스템은 실제 발전소에서 발생된 결함 (RCS 고온관 시료 채취 노즐)에 대한 검사에 적용하여 결함을 검출함으로써 개발 검사 기술 및 시스템의 적합성이 검증되었다. 개발된 기술은 원전의 다양한 소구경 건전성 평가에 활용함으로써 원자력발전 안전성 확보에 기여할 수 있을 것으로 기대된다.

Calibration of Detection System of Crack in Concrete Structure by Using Image Processing Technology

  • Kim, Su-Un;Shin, Sung-Woo;Park, Jeong-Hak;Choi, Man-Yong
    • 비파괴검사학회지
    • /
    • 제31권6호
    • /
    • pp.626-634
    • /
    • 2011
  • The investigation of concrete structure typically relies on visual inspection which is one of the basic inspection techniques. Image processing techniques play a crucial role in the growing field of automatic surface inspection technique. However, kinds of inspection equipment, environmental condition and detection algorithm have much influence on the reliability of inspection result. This paper proposes a verification method and testing procedure for the reliability of inspection results and surveys characteristics of image acquisition systems and crack inspection algorithms.

눈금 블록과 분할정복 기법을 이용한 신발 밑창 자동 검사 시스템 (An Automated Outsole Inspection System Using Scale Block and Divide-and-Conquer Technique)

  • 김도현;강동구;차의영
    • 제어로봇시스템학회논문지
    • /
    • 제8권8호
    • /
    • pp.625-632
    • /
    • 2002
  • We propose an outsole measurement/inspection system to improve the quality of the shoe product. It uses the Divide-and-Conquer technique to measure the length of shoes'outsole. First, it detects edge positions of outsole's toe and heel from each image frame using an unique scale block we defined and calculates the outsole's length as the distance of two edge positions. Then it compensates the total length of outsole using the side image of outsole. Next, it classifies the outsole as inferior goods if the measurement error is bigger than 5.8mm. As a result of testing with the various kinds of outsoles, it was shown that the 95% accuracy was acquired within 1mm allowable error range. In conclusion, the proposed inspection system is effective and useful in the measurement/inspection process of shoe product and any material object as well.