• Title/Summary/Keyword: Inspect defects

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Development of Real-Time TCP/COF Inspection System using Differential Image (차영상을 이용한 실시간 TCP/COF 검사 시스템 개발)

  • Lee, Sang-Won;Choi, Hwan-Yong;Lee, Dae-Jong;Chun, Myung-Geun
    • Journal of the Korean Institute of Intelligent Systems
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    • v.22 no.1
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    • pp.87-93
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    • 2012
  • In this paper, we proposed a faulty pattern detection algorithm of TCP(Tape Carrier Package)/COF(Chip On Film), and implemented a real-time system for inspecting TCP/COF. Since TCP/COF has very high resolution having several micro meters, the human operator should visually inspect all the parts through microscope. In this work, we implement an inspection system to detect the faulty pattern, so the operator can visually inspect only the designated parts by the inspection system through the monitor. The proposed defects detection algorithm for TCP/COF packages is implemented by the pattern matching method based on subtracting the reference image from test image. To evaluate performance of the proposal system. we made various experiments according to type of CCD camera and light source as well as illumination projection method. From experimental results, it is confirmed that the proposed system makes it possible to detect effectively the defective TCP/COF film.

A Study on the Hypercentric Lens Design and Optical Performance Analysis (하이퍼센트릭 렌즈 설계 방법 및 성능 분석에 대한 연구)

  • Koh, Jae Seok;Cho, Hyun Woo;Park, Tae Yang;Kim, Sang Hyun;An, Young Duk;Jung, Mee Suk
    • Korean Journal of Optics and Photonics
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    • v.29 no.1
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    • pp.7-12
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    • 2018
  • In the field of machine vision, a variety of lenses are used to inspect a product for defects. Only part of the appearance of an object can be photographed with a general lens. Optical components such as mirrors, multiple lenses and cameras are required to inspect the entire exterior. This increases the size of the optical system, and has the disadvantage of high cost. In this paper, we design a hypercentric lens, which can photograph the top and side of an object, and various sizes of objects while maintaining the image size. Also, the validity of the design is verified through the performance analysis of the product.

Study on the Property of Guided Wave Signal Analysis according to Defect Shape of Small Size (소구경 튜브 결함 형태에 따른 유도초음파 신호 해석 특성에 관한 연구)

  • Gil, Doo-Song;Ahn, Yeon-Shik;Jung, Gye-Jo;Park, Sang-Gi;Kim, Yong-Gun
    • Journal of the Korean Society for Nondestructive Testing
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    • v.32 no.4
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    • pp.410-417
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    • 2012
  • Currently domestic thermal and nuclear power plants are comprised of many type's condenser and steam generator tubes to produce the electricity of good quality. There are some methods to inspect these tubes in the event that several defects were discovered in these facilities. Among many non-destructive methods, we used guided wave to inspect the soundness of tubes, because this method is very fast to detect the defect and very simple to install the equipment and also, can inspect up to the long range at a fixed point. Also, this method has a drawback that does not detect a very small size defect. So, we made an effort to overcome this drawback through the experimentation and signal analysis according to the size and shape of the defect through the manufacture of various artificial cracks capable to generate within the small size tube in the study and we anticipate that these detect limits can be overcome along with the development of the signal processing and manufacturing technology of the sensor for the inspection.

A Study on Measurement of Internal Defects of Pressure Vessel by Digital Shearography(I) (전자 전단 간섭법을 이용한 압력용기의 내부결함 측정에 관한 연구(I))

  • Kang, Young-June;Park, Nak-Kyu;Ryu, Won-Jae;Kim, Kyung-Suk
    • Journal of the Korean Society for Nondestructive Testing
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    • v.22 no.4
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    • pp.393-401
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    • 2002
  • Pipelines in power plants, nuclear facilities and chemical industries are often affected by corrosion effects. It is important to inspect the internal defects in pipelines in oder to guarantee safe operational condition. We have taken relatively much time, cost and manpower to use conventional NDT methods because these methods are contact measuring methods. In this paper, we used digital shearography, a laser-based optical method which allows full-field measurement of surface displacement derivatives. This method has many advantages in practical use, such as low sensitivity to environmental noise, simple optical configuration and real time measurement. The experiment was performed with pressure vessels which has different internal cracks and detected internal cracks in the pressure vessels at a real time using phase shifting method.

Simplified GIS Diagnostic SYSTEM (간이형 상시 GIS 진단장치)

  • Jeong, J.K.;Choi, Y.J.;Kang, C.I.;Jang, H.K.;Gwak, H.S.
    • Proceedings of the KIEE Conference
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    • 2006.05a
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    • pp.74-77
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    • 2006
  • This research is focused on the development of GIS Diagnostic SYSTEM to prevent accidents beforehand by inspecting the internal defects of GIS (Gas Insulated Switchgear) which is a main power-facility for substations. GIS Diagnostic SYSTEM is categorized as 'Real time on-line test type' and 'Portable test type' depending on the types of testing, it uses PD(partial discharge) which mostly incurs in GIS internal defects, to inspect. As of now, mostly foreign equipments are imported for use due to the lack of the technology localization, and these are installed and operated on only some parts of highly-graded GIS power-facilities such as in 76skv or 345kv for its being expensive. Furthermore, other than foreign equipments being costly, it also has a weak point of very long unavailability in case of Diagnostic system break-down while using, because it takes a comparatively long period of corrective maintenance precesses. We have localized to develop personal real-time multi -functional GIS Diagnostic system which can test on all GIS power-facility comprehensively and economically therefore overcome all these problems mentioned above, a market expansion is expected from the decrease of price and replacing the import equipments in the future. As the equipment was developed to be Personal for the simple ways of installing and utilizing, it can be operated without any complex cable installation like other existing GIS Diagnostic system requires, therefore also decrease the cost of cable installation.

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Determination of an Test Condition for IR Thermography to Inspect a Wall-Thinning Defect in Nuclear Piping Components (원전 배관 감육 결함 검사를 위한 IR 열화상시험 조건 결정)

  • Kim, Jin-Weon;Yun, Won-Kyung;Jung, Hyun-Chul;Kim, Kyeong-Suk
    • Journal of the Korean Society for Nondestructive Testing
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    • v.32 no.1
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    • pp.12-19
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    • 2012
  • This study conducted infrared (IR) thermography tests using pipe and plate specimens with artificial wall-thinning defects to find an optimal condition for IR thermography test on the wall-thinned nuclear piping components. In the experiment halogen lamp was used to heat the specimens. The distance between the specimen and the lamp and the intensity of halogen lamp were regarded as experimental parameter. When the distance was set to 1~2 m and the lamp intensity was above 60 % of full power, a single scanning of IR thermography detected all artificial wall-thinning defects, whose minimum dimension was $2{\Theta}=90^{\circ}$, d/t=0.5, and $L/D_o=0.25$, within the pipe of 500 mm in length. Regardless of the distance between the specimen and the lamp, the image of wall-thinning defect in IR thermography became distinctive as the intensity of halogen lamp increased. The detectability of IR thermography was similar for both plate and pipe specimens, but the optimal test condition for IR thermography depended on the type of specimen.

Defects Classification with UT Signals in Pressure Vessel Weld by Fuzzy Theory (퍼지이론을 이용한 압력용기 용접부 초음파 결함 특성 분류)

  • Sim, C.M.;Choi, H.L.;Baik, H.K.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.17 no.1
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    • pp.11-22
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    • 1997
  • It is very essential to get the accurate classification of defects in primary pressure vessel and piping welds for the safety of nuclear power plant. Ultrasonic testing has been widely applied to inspect primary pressure vessel and piping welds of nuclear power plants during PSI / ISI. Classification of flaws in weldments from their ultrasonic scattering signals is very important in quantitative nondestructive evaluation. This problem is ideally suited to a modern ultrasonic Pattern recognition technique. Here, a brief discussion on systematic approach to this methodology is presented including ultrasonic feature extraction, feature selection and classification. A stronger emphasis is placed on Fuzzy-UTSCS (UT signal classification system) as efficient classifiers for many practical classification problems. As an example Fuzzy-UTSCS is applied to classify flaws in ferrite pressure vessel weldments into two types such as linear and volumetric. It is shown that Fuzzy-UTSCS is able to exhibit higher performance than other classifiers in the defect classification.

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Real-Time Textile Dimension Inspection System Using Zone-Crossing Method, Distortion Angle Classifier and Gray-Level Co-occurrence Matrix Features (영역교차법, 왜곡각 분류자 및 명암도 상관행렬 특징자를 이용한 실시간 섬유 성량 검사 시스템)

  • 이응주;이철희
    • Journal of Korea Multimedia Society
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    • v.3 no.2
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    • pp.112-120
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    • 2000
  • In this paper, we implement a real-time textile dimension inspection system. It can detect various types of real defects which determine the quality of fabric product, defect positions of textile, classify the distortion angel of moving textile and the density. In the implemented system, we measure the density of textile using zone-crossing method with optical lens to solve the noise and real-time problems. And we compensate distortion angel of textile with the classification of distortion types using gaussian gradient and mean gradient features. And also, it detecs real defects of textile and its positions using gray level co-occurrence matrix features. The implemented texile demension inspection systemcan inspect textile dimensions such as density, distortion angle, defect of textile and defect position at real-time. In the implemented proposed texitile dimension inspection system, It is possible to calculate density and detect default of textile at real-time dimension inspection system, it is possible to calculate density and detect default of textile at textile states throughout at all the significant working process such as dyeing, manufacturing, and other texitle processing.

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A Study About Image Processing Algorithm Development For Textile Inspection (섬유 원단검사를 위한 영상처리 알고리즘 개발에 관한 연구)

  • 표성배
    • Journal of the Korea Society of Computer and Information
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    • v.7 no.3
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    • pp.30-35
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    • 2002
  • This study is for developing an algorithm to detect defects of manufactured textile fiber. We used CCD Video Input Equipments in order to capture fiber textile images. Though most of the fiber manufacturing procedures consist of automatic systems, present textile detecting systems are depending on manual inspection system. However this method is not very economical. Therefore we can expect high production rate in the fiber manufacturing area if we could develop and utilize an image processing algorithm to inspect defects of textile fiber. The study was aimed at and achieved development of an detecting algorithm using image processing methods and related mechanical system which enable to detect missing of threads, mixing of unnecessary materials, polluted areas, scars, and colour differences in the textile. Through this study we could devise a manless system for detection of fiber textile and Provide possibilities which apply the image Processing techniques to the other manufacturing inspection systems.

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Inspection System for Tracing Defects of Optical Film Using Contact Image Sensor (Contrast 향상 필름 평가를 위한 실시간 검사장치 개발)

  • Rhee, Hyug-Gyo;Jeon, Byeong-Hyug;Lee, Hoi-Yun;Lee, Yun-Woo
    • Korean Journal of Optics and Photonics
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    • v.19 no.4
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    • pp.310-314
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    • 2008
  • The light from the exterior considerably deteriorates the performance of displays including PDP (plasma display panel). Thus semi-conductor industries have developed a special optical film that can block or absorb the exterior light. In this paper, we propose a new inspection system for tracing the defects of the film. Our system is able to inspect a $1.5\;m\;{\times}\;1\;m$ area for 10 sec with $127\;{\mu}m\;{\times}\;50{\mu}m$ spatial resolution.