• Title/Summary/Keyword: Inspect defects

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Pattern Partitioning and Decision Method in the Semiconductor Chip Marking Inspection (반도체 부품 마크 미세 결함 검사를 위한 패턴 영역 분할 및 인식 방법)

  • Zhang, Yuting;Lee, Jung-Seob;Joo, Hyo-Nam;Kim, Joon-Seek
    • Journal of Institute of Control, Robotics and Systems
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    • v.16 no.9
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    • pp.913-917
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    • 2010
  • To inspect the defects of printed markings on the surface of IC package, the OCV (Optical Character Verification) method based on NCC (Normalized Correlation Coefficient) pattern matching is widely used. In order to detect the micro pattern defects appearing on the small portion of the markings, a Partitioned NCC pattern matching method was proposed to overcome the limitation of the NCC pattern matching. In this method, the reference pattern is first partitioned into several blocks and the NCC values are computed and are combined in these small partitioned blocks, rather than just using the NCC value for the whole reference pattern. In this paper, we proposed a method to decide the proper number of partition blocks and a method to inspect and combine the NCC values of each partitioned block to identify the defective markings.

An Inspection Method for Injection Molded Automotive Parts using Line-Scan (라인스캔을 이용한 자동차 사출성형 부품의 검사 기술)

  • Yun, Jae-Sik;Kim, Jin-Wook;Huh, Man-Tak;Kim, Seok-Tae
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2011.05a
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    • pp.805-807
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    • 2011
  • In this paper, we propose a method to inspect defects of injection molded automotive parts. In order to inspect them, we developed and used a line detection algorithm and a defect analysis algorithm. The line detection algorithm defines center point of a laser line and the inspection algorithm determines the defects of automotive parts using pattern data of inspected objects and the data results from the line detection algorithm. We evaluated the accuracy and the processing time of inspection and they showed good performance.

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Defect Detection of Brazing Joint in Heat Exchanger Using X-ray Image (X-선을 이용한 열교환기 브레이징 접합부 결함 검출)

  • Kim, Jin-Young;Seo, Sang-Woo
    • Journal of Institute of Control, Robotics and Systems
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    • v.17 no.10
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    • pp.1044-1050
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    • 2011
  • The quality of brazing joints is one of the most important factors that have an effect on the performance of the brazing joint-based heat exchangers with the growing use in industry recently. Therefore, it is necessary to inspect the brazing joints in order to guarantee the performance of the heat exchangers. This paper presents a non-destructive method to inspect the brazing joints of the heat exchangers using X-ray. Firstly, X-ray cross-sectional images of the brazing joints are obtained by using CT (Computerized Tomography) technology. Cross-sectional image from CT is more useful to detect the inner defects than the traditional transmitted X-ray image. Secondly, the acquired images are processed by an algorithm proposed for the defect detection of brazing joint. Finally, two types of brazing joint are examined in a series of experiments to detect the defects in brazing joints. The experimental results show that the proposed algorithm is effective for defect detection of the brazing joints in heat exchangers.

Type Classification and Shape Display of Brazing Defect in Heat Exchanger (열교환기 브레이징 결함의 유형 분류 및 형상 디스플레이)

  • Kim, Jin-Young
    • Journal of Institute of Control, Robotics and Systems
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    • v.19 no.2
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    • pp.171-176
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    • 2013
  • X-ray cross-sectional image-based inspection technique is one of the most useful methods to inspect the brazing joints of heat exchanger. Through X-ray cross-sectional image acquisition, image processing, and defect inspection, the defects of brazing joints can be detected. This paper presents a method to judge the type of detected defects automatically, and to display them three-dimensionally. The defect type is classified as unconnected defect, void, and so on, based on location, size, and shape information of defect. Three-dimensional display which is realized using OpenGL (Open Graphics Library) will be helpful to understand the overall situation including location, size, shape of the defects in a test object.

A Study on The Visual Inspection of Fabric Defects (시각 장치를 이용한 직불 결합 인식에 관한 연구)

  • Kyung, Kye-Hyun;Ko, Myoung-Sam;Lee, Sang-Uk;Lee, Bum-Hee
    • Proceedings of the KIEE Conference
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    • 1987.11a
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    • pp.311-315
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    • 1987
  • This paper describes the automatic visual inspect ion system of fabric defects based on pattern recognition techniques. To extract features for detection of fabric defects, four different techniques such as SGLDM. GCM, decorrelation method, and Laws' texture measure were investigated. From results of computer simulation, it has been found that GCM and decorrelation techniques provide good features. By employing a simple statistical pattern recognition technique, theaccuracy of classification of defect and nondefect was more than 90%. Some experimental results arm also presented.

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Automate Capsule Inspection System using Computer Vision (컴퓨터 시각장치를 이용한 자동 캡슐 검사장치)

  • 강현철;이병래;김용규
    • Journal of the Korean Institute of Telematics and Electronics B
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    • v.32B no.11
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    • pp.1445-1454
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    • 1995
  • In this study, we have developed a prototype of the automatic defects detection system for capsule inspection using the computer vision techniques. The subjects for inspection are empty hard capsules of various sizes which are made of gelatine. To inspect both sides of a capsule, 2-stage recognition is performed. Features we have used are various lengths of a capsule, area, linearity, symmetricity, head curvature and so on. Decision making is performed based on average value which is computed from 20 good capsules in training and permission bounds in factories. Most of time-consuming process for feature extraction is computed by hardware to meet the inspection speed of more than 20 capsules/sec. The main logic for control and arithmetic computation is implemented using EPLD for the sake of easy change of design and reduction in time for developement. As a result of experiment, defects on size or contour of binary images are detected over 95%. Because of dead zone in imaging system, detection ratio of defects on surface, such as bad joint, chip, speck, etc, is lower than the former case. In this case, detection ratio is 50-85%. Defects such as collet pinch and mashed cap/body seldom appear in binary image, and detection ratio is very low. So we have to process the gray-level image directly in partial region.

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An Experimental Analysis on Dark-field Laser Scattering for the Surface Inspection of Infrared Cut-off Filters (적외선차단필터의 표면 검사를 위한 암시야 레이저산란에 대한 실험적 분석)

  • Kim, Gyung-Bum;Han, Jae-Chul
    • Journal of the Korean Society for Precision Engineering
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    • v.24 no.11
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    • pp.76-83
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    • 2007
  • The dark-field laser scattering system has been developed to inspect surface defects in infrared cut-off filters and then laser scattering characteristics against the defects are investigated. The qualitative analysis for the reliable and accurate detection performance is described through the correlation between incident angles of a laser and viewing ones of a camera. In this paper, reliable and important information with laser scattering is given for the surface defect inspection of IR filters. Its performance has been verified through various experiments.

Design of Hierarchical Classifier for Classifying Defects of Cold Mill Strip using Neural Networks (신경회로망을 이용한 냉연 표면흠 분류를 위한 계층적 분류기의 설계)

  • Kim, Kyoung-Min;Lyou, Kyoung;Jung, Woo-Yong;Park, Gwi-Tae;Park, Joong-Jo
    • Journal of Institute of Control, Robotics and Systems
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    • v.4 no.4
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    • pp.499-505
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    • 1998
  • In developing an automated surface inspect algorithm, we have designed a hierarchical classifier using neural network. The defects which exist on the surface of cold mill strip have a scattering or singular distribution. We have considered three major problems, that is preprocessing, feature extraction and defect classification. In preprocessing, Top-hit transform, adaptive thresholding, thinning and noise rejection are used Especially, Top-hit transform using local minimax operation diminishes the effect of bad lighting. In feature extraction, geometric, moment, co-occurrence matrix, and histogram ratio features are calculated. The histogram ratio feature is taken from the gray-level image. For defect classification, we suggest a hierarchical structure of which nodes are multilayer neural network classifiers. The proposed algorithm reduced error rate by comparing to one-stage structure.

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A Study on Utilization of Nondestructive Inspection Method for Defects Evaluation in Electric Multiple Units (도시철도차량 결함평가를 위한 비파괴검사 기법의 적용방안)

  • Pyun, Jang-Sik;Chung, Jong-Duk
    • Proceedings of the KSR Conference
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    • 2009.05a
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    • pp.673-679
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    • 2009
  • Nondestructive inspection(NDI) is a testing procedure used to easily inspect an object for internal defects, abnormalities, shape, and structure, etc. without destroying it. Typical candidates for NDI include buildings, railways, aircraft, bridges, underground pipelines and various types of factory equipment. Recent advances in nondestructive evaluation(NDE) technologies have led to improved methods for quality control and in-service inspection, and the development of new options for material diagnostics. This paper introduces the methods of a survey and assessment on NDI applications in Electric Multiple Units(EMU). The main objective of this paper was to obtain information on various applications of NDI technology in EMU.

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Analysis of Secondary Battery Based on Image Processing of Computed Tomography (CT 기반 영상처리를 이용한 이차전지의 분석)

  • Jea-Seok Oh;Sang-Yeol Lee;Yoon-Gi Yang;Keun-Ho Rew
    • Journal of Information Technology Applications and Management
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    • v.29 no.6
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    • pp.13-21
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    • 2022
  • In this study, we presented a method to inspect the mechanical defects of 4680 type lithium-ion batteries through image processing method. The raw X-ray images are filtered with CLAHE, then Radon inverse transformations are calculated to reconstruct 3D computed tomography of the battery. Using Haar-cascade, the ROI is targeted automatically, and the template matchings are applied twice. The variations of contrast between template and background show the appropriate values for detecting tabs. It was shown that the proposed algorithm can detect all the tab inside the battery and the distances between tabs. Finally, we successfully found the geometrical defects of battery.