• Title/Summary/Keyword: Injector design

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Effect of Particle Loading Ratio on Fluid Characteristics and Particle Distribution in Particle-laden Coaxial Jet (입자부상 동축 분사기에서 입자로딩비가 유동 특성과 입자분포에 미치는 영향에 대한 연구)

  • Yoon, Jungsoo;Yoon, Youngbin
    • Journal of the Korean Society of Propulsion Engineers
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    • v.19 no.3
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    • pp.9-19
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    • 2015
  • Experimental research on characteristics of particle-laden jet by using a coaxial injector was conducted in order to design fuel and oxidizer injectors of the supercavitation underwater vehicle. $1{\mu}m$ and $42{\mu}m$ particles was simultaneously injected to obtain particle and fluid velocity. Small particles($1{\mu}m$) and large particles represent fluid and fuel characteristics respectively. Small particles, which was processed using PIV algorithms, and one for the large particles processed using PTV algorithms. Fluid phase axial velocity increases according to particle loading ratio increases, and particles are located at the outside of the high vorticity region in a mixing layer of a coaxial injector.

A Study on the Improvement of Lubrication Characteristics for Fuel Pump in LPG Engine (자동차용 LPG 연료펌프의 윤활성 개선에 관한 연구)

  • Kim, Chang-Up;Choi, Kyo-Nam;Kang, Kern-Yong;Park, Cheol-Woong
    • Journal of ILASS-Korea
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    • v.16 no.1
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    • pp.1-6
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    • 2011
  • In recent years, the need for more fuel-efficient and lower-emission vehicles has driven the technical development of alternative fuels such as LPG (Liquefied Petroleum Gas) which is able to meet the limits of better emission levels without many modifications to current engine design. LPG has a high vapor pressure and lower viscosity and surface tension than diesel and gasoline fuels. These different fuel characteristics make it difficult to directly apply the conventional gasoline or diesel fuel pump. Self acting lubricated groove design or coating can be used in high-speed and high precision spindle system like a roller-vane type fuel pump, because of its advantages such as low frictional loss, low heat generation, averaging effect leading better running accuracy and simplicity in manufacturing. Those design method can also affect the atomization of fuel from the injector and the formation of fuel film on the intake manifold. In this study, experiments are carried out to get performance characteristics of initial and steady state operation, The characteristics of vane type fuel pump were investigated to access the applicability on LPLi engine.

Design Parameters and Experimental Performance Evaluation of 4-bit Digital Multi-heater Microinjector (4-bit 디지털 미소분사기의 설계변수와 토출성능간의 영향분석에 관한 실험적 연구)

  • Kang Tae Goo;Cho Young-Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.3 s.234
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    • pp.418-424
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    • 2005
  • We present the design, fabrication and experimental results of 4-bit digital microinjectors, whose ejected droplet volumes are adjusted by the digital operation of a 4-bit microheater array. We design the reference microinjectors as well as its comparative test structures. In the fabrication process, we use a five-mask micromachining process and the total chip size of the fabricated microinjector is $7,640{\mu}m{\times}5,260{\mu}m.$ We measure the ejected droplet volumes and velocities, which are adjusted from $12.1{\pm}1.0~55.6{\pm}14.7pl\;and\;2.3{\pm}0.1~15.7{\pm}0.8m/s.$ respectively, depending on the 15 possible combinations of 4-bit microheater array. We also experimentally characterize the effect of geometric variation including the microheater size, inter-microheater gap, microchannel width and sequential operation of microheater array on the ejected droplet volume and velocity. Among these parameters, we find that the microheater size is the most dominant parameter affected to the ejected droplet volumes and velocities. Thus, the present microinjector has a potential for application to the high-resolution inkjet printers with multiple gray levels or high-precision fluid injectors with variable volume control.

Design of Unlike Split Triplet Impinging Element for Jet Mixing (혼합성능 개선을 위한 분리 삼중충돌 요소의 설계)

  • 조용호;김경호;윤웅섭
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2003.05a
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    • pp.225-232
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    • 2003
  • With an aim placed on its exploitation on practical injector design, liquid phase mixing due to unlike split triplet impinging element is experimentally investigated by a series of cold tests. Non-reacting kerosene/water spray simulates the kerosene/LOX propellant combination. Measurements of local mixture ratio distribution were made for different injection configurations and different momentum ratios. Mixing and mixing controlled characteristic velocity efficiencies are measured in terms of oxidizer/fuel jet momentum ratio from 0.5 to 8. Extent of mixing and its influence on hot performance are estimated in terms of mixing efficiency and mixing controlled characteristic velocity. Envelope of design locus for optimum mixing quality and corresponding maximum hot performance are proposed. Effects of momentum ratio, orifice diameter ratio and jet velocity ratios are also presented and discussed.

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Conceptual Design of Thrust Chamber for 7 tonf-class Liquid Rocket Engine (7톤급 액체로켓엔진 연소기 개념설계)

  • Kim, Jong-Gyu;Ahn, Kyu-Bok;Joh, Mi-Ok;Choi, Hwan-Seok
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2012.05a
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    • pp.454-456
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    • 2012
  • Conceptual design results of a thrust chamber for a 7 tonf-class liquid rocket engine of KSLV-II 3rd stage were described. The engine system for KSLV-II 3rd stage is pump-fed system, the thrust chamber has vacuum thrust of 6.9 tonf, vacuum specific impulse of 336.9 sec, chamber pressure of 70 bar, nozzle expansion ratio of 94.5, total propellant mass flow rate of 20.5 kg/s, mixture ratio(O/F) of 2.45. The thrust chamber consists of mixing head with 90 coaxial swirl injectors and regeneratively combustion chamber cooled by kerosene.

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Computational design of mould sprue for injection moulding thermoplastics

  • Lakkannan, Muralidhar;Mohan Kumar, G.C.;Kadoli, Ravikiran
    • Journal of Computational Design and Engineering
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    • v.3 no.1
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    • pp.37-52
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    • 2016
  • To injection mould polymers, designing mould is a key task involving several critical decisions with direct implications to yield quality, productivity and frugality. One prominent decision among them is specifying sprue-bush conduit expansion as it significantly influences overall injection moulding; abstruseness anguish in its design criteria deceives direct determination. Intuitively designers decide it wisely and then exasperate by optimising or manipulating processing parameters. To overwhelm that anomaly this research aims at proposing an ideal design criteria holistically for all polymeric materials also tend as a functional assessment metric towards perfection i.e., criteria to specify sprue conduit size before mould development. Accordingly, a priori analytical criterion was deduced quantitatively as expansion ratio from ubiquitous empirical relationships specifically a.k.a an exclusive expansion angle imperatively configured for injectant properties. Its computational intelligence advantage was leveraged to augment functionality of perfectly injecting into an impression gap, while synchronising both injector capacity and desired moulding features. For comprehensiveness, it was continuously sensitised over infinite scale as an explicit factor dependent on in-situ spatio-temporal injectant state perplexity with discrete slope and altitude for each polymeric character. In which congregant ranges of apparent viscosity and shear thinning index were conceived to characteristically assort most thermoplastics. Thereon results accorded aggressive conduit expansion widening for viscous incrust, while a very aggressive narrowing for shear thinning encrust; among them apparent viscosity had relative dominance. This important rationale would certainly form a priori design basis as well diagnose filling issues causing several defects. Like this the proposed generic design criteria, being simple would immensely benefit mould designers besides serve as an inexpensive preventive cliché to moulders. Its adaption ease to practice manifests a hope of injection moulding extremely alluring polymers. Therefore, we concluded that appreciating injectant's polymeric character to design exclusive sprue bush offers a definite a priori advantage.

A Study on Flame and Dynamic Characteristics of Injectors in Liquid Rocket Engine (액체로켓엔진 분사기의 화염 및 동적 특성 연구)

  • Song, Ju-Young;Lee, Kwang-Jin;Seo, Seong-Hyeon;Han, Yeoung-Min;Seol, Woo-Seok
    • 한국연소학회:학술대회논문집
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    • 2004.11a
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    • pp.141-145
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    • 2004
  • The objective of the present study is to conduct model combustion tests for various injectors to identify their combustion stability characteristics. Three different double swirl coaxial injectors with variation of a recess length have been tested for the comparative study of CH flame structure and dynamic characteristics. Gaseous oxygen and mixture of gaseous methane and propane have been employed for simulating actual propellants used for a full-scale thrust chamber. Upon test results, the direct comparison between various types of injectors can be realized for the selection of the best design among prospective injectors.

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Development of Low NOx Combustor for 55kw Class Micro Gasturbine (55kW급 마이크로터빈용 저공해 연소기 개발)

  • Kim Hyung-Mo;Park Young-Il;Park Poo-Min;Yang Soo-Seok
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • v.y2005m4
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    • pp.318-321
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    • 2005
  • The design and performance test of a low NOx gas turbine combustor to be used in 55kW class micro-gasturbine engine was performed in KARI's combustion test facility. The combustor is reverse flow-can type for easy installation of injector and other parts and LNG is used as fuel. The performance targets are $99.5\%$ combustion efficiency, less 10ppm NOx, $30\%$ patten factor and $4\%$ pressure loss. Most of the performances required are satisfied.

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Diesel Combustion Noise Reduction based on the Numerical Simulation (디젤 엔진소음 II)

  • 강종민;안기환;조우흠;권몽주
    • Journal of KSNVE
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    • v.7 no.6
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    • pp.909-918
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    • 1997
  • Combustion oriented noise is a part of engine noise, which is mainly determined by the in-cylinder pressure profile and the structure attenuation of an engine. A numerical model for predicting the in-cylinder pressure profile and the resultant combustion noise developed by the use of a commercial code. The model is experimentally validated and updated based on the performance as well as the noise by considering the fuel injection timing, the fuel injection rate, Cetane number, intake temperature, and compression ratio. For providing a design guide of a fuel injector for a low combustion noise engine model, the optimal parameters of injection pressure profile, injection rate profile, and injection timing are determined, which gives the 5 dBA noise reduction.

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Spray Characteristics of Electrostatic Pressure-Swirl Nozzle for Burner Application

  • Laryea, Gabriel Nii;No, Soo-Young
    • 한국연소학회:학술대회논문집
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    • 2002.06a
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    • pp.16-23
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    • 2002
  • Electrostatic pressure-swirl nozzle for practical oil burner application has been designed. The charge injection method has been used in this design, where the nozzle consists of a sharp pointed tungsten wire as a charge injector and the nozzle body grounded. The spray characteristics of the nozzles have been investigated by using an insulating liquid, i.e. kerosene without active surface agent. Breakup length of liquid decreased with an increase in applied voltage and injection pressure, while the spray angle increased with an increased in both applied voltage and injection pressure. An empirical equations have been suggested to predict the breakup length for electrostatic pressure-swirl atomizer. The experimental result was within the range of the predicted equations. The SMD decreased between the ranges of 2.8 ${\sim}$ 33% when the conventional nozzle was compared to the electrostatic with -10 kV applied to the electrode at a radial distance from 5 to 20 mm.

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