• 한국정밀공학회지
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• 제16권11호
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• pp.224-233
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• 1999

The quality of injection molded parts is affected by the variables such as materials, design variables of part and mold, molding machine, and processing conditions. It is difficult to consider all the variables at the same time to predict the quality. In this paper neural network was applied to analyze the relationship between processing conditions and volumetric shrinkage of part. Engineering plastic gear was used for the study, and the learning data was extracted by the simulation software like Moldflow. Results of neural network was good agreement with simulation results. Nonlinear regression model was formulated using the test data of 3,125 obtained from neural network, Optimal processing conditions were calculated to minimize the volumetric shrinkage of molded part by the application of RQP(Recursive Quadratic Programming) algorithm.

• 자원리싸이클링
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• 제13권5호
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• pp.23-27
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• 2004

플라스틱 중에서 열가소성 수지는 재활용이 가능하지만 재활용 수지에 대한 균일한 물성의 신뢰성이 부족하기 때문에 제한적으로 사용되고 잇다. 정확한 재활용의 정도에 따른 물성을 파악하여 사용 범위를 규정하는 것은 제한된 자원을 효율적으로 사용할 수 있는 중요한 방법이라 하겠다. 본 연구는 고밀도 폴리 에틸렌(HDPE)을 대상으로 재활용의 정도에 따른 물성의 변화를 실험적으로 수행하였다. 재활용을 하지 않은 수지와 재활용 수지를 중량비를 기준으로 혼합하여 실험을 수행하였으며 기계적인 물성의 변화를 측정하였다.

• Fibers and Polymers
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• 제2권4호
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• pp.203-211
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• 2001

Residual stresses were predicted by a flow analysis in the mold cavity and residual stress distribution in the injection molded product was measured. Flow field was analyzed by the hybrid FEM/FDM method, using the Hele Shaw approximation. The Modified Cross model was used to determine the dependence of the viscosity on the temperature and the shear rate. The specific volume of the polymer melt which varies with the pressure and temperature fields was calculated by the Tait\`s state equation. Flow analysis results such as pressure, temperature, and the location of the liquid-solid interface were used as the input of the stress analysis. In order to calculate more accurate gap-wise temperature field, a coordinate transformation technique was used. The residual stress distribution in the gap-wise temperature field, a coordinate transformation technique was used. The residual stress distribution in the gap-wise direction was predicted in two cases, the free quenching, under the assumption that the shrinkage of the injection molded product occurs within the mold cavity and that the solid polymer is elastic. Effects of the initial flow rate, packing pressure, and mold temperature on the residual stress distribution was discussed. Experimental results were also obtained by the layer removal method for molded polypropylene.

• 대한기계학회논문집A
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• 제27권4호
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• pp.507-514
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• 2003

Most of CAE analyses for injection molding have been based on the Mele Shaw's approximation: two-dimensional flow analysis. in some cases, that approximation causes significant errors due to loss of the geometrical information as well as simplification of the flow characteristics in the thickness direction. Although injection molding analysis software using three-dimensional solid elements has been developed recently, such as Moldflow Flow3D, it does not contain a deformation analysis function yet. The present work covers three-dimensional deformation analysis or injection molded plastic parts using solid elements. A numerical scheme for deformation analysis has bun proposed from the results of injection molding analysis using Moldflow Flow3D. The accuracy of the proposed approach has been verified through a numerical analysis of rectangular plates with various thicknesses in comparison with the classical shell-based approach. In addition, the reliability of the approach has also been proved through an industrial example. an optical plastic lens, in comparison of real experiments.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2003년도 춘계학술대회논문집
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• pp.375-378
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• 2003

In the present study, a new approach to predict the strength of sintered materials has been carried out and a new framework combining neck growth model and ideal pore model has been established based on the results of tensile tests on powder injection molded specimens with the various porosity. Powder injection molding (PIM) uses the shaping advantage of injection molding but is applicable to metals and ceramics. PIM delivers structural materials in a shaping technology previously restricted to polymers. 17-4 PH stainless steel powders with average diameters of 10 $\mu\textrm{m}$ were injection-molded into flat tensile specimens sintered at the various temperatures ranging from 900 to 1350$^{\circ}C$ for 1h. The relationships between strength and porosity were applied to the experimental results and verified.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2001년도 춘계학술대회 논문집
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• pp.723-726
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• 2001

The design of delivery system is one of the most important subject in injection molding. Delivery system is a channel to flow the polymer melt from the injection molding machine to the mold cavities and affect quality and productivity of the part. The synthesis of delivery system of injection molding has been done empirically, since it requires profound knowledge about the moldability and causal effects on the properties of the part, which are not available to designers through the current CAD systems. A knowledge-based CAD system is constructed by adding the knowledge module to an existing geometric modeler and contains knowledge to permit non-experts ad well as mold design experts to generate the acceptable geometries of gate and runner for injection molded parts.

• Design & Manufacturing
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• 제6권1호
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• pp.67-72
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• 2012

Most of the plastics products have been manufactured by injection molding. Molding trouble in injection-molded parts is caused by changing a molding product and molding process condition, etc. In this study, warpage in the injection molded part have been studied. Specimens are rectangular flat shape with and without ribs. Non-crystalline resins (ABS+GF30%, PC+GF30%) and crystalline resins (PP+GF30%, PA66+GF30%) were used for material. Flat shape ribs showed higher warpage than flat shape without rib by 10 to 41%. the specimens with ribs that are located parallel to flow direction has higher warpage than the specimens with rib that are located perpendicular to flow direction by 11 to 50%. crystalline resins have higher warpage than non-crystalline resins by 22 to 78%. Warpage decreases as packing time increases as injection temperature increases.

• 한국산학기술학회논문지
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• 제5권3호
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• pp.218-222
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• 2004

본 연구에서는 분리형 이동코어 방식의 스탬퍼 금형을 개발하였고, 사출성형품 품질에 영향을 주는 인자 중에 이동코어 표면 가열 방식이 미세구조를 갖는 성형품 전사성에 미치는 영향에 대해 알아보았다. 이동코어 표면 가열방식은 이동코어를 가열하지 않는 일반사출방식, 할로겐램프를 이용한 복사형 가열방식과 기체화염을 이용해 가열하는 MmSH 방식을 사용했다. COC, PMMA 두 종류의 열가소성 수지를 사용하여 성형품을 제작한 결과, 이동코어 표면온도가 가장 높은 MmSH 방식에서 나노패턴 전사성이 가장 우수했고, 일반사출성형 방식으로 제작한 성형품에서 전사성이 가장 저조했다.

• Design & Manufacturing
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• 제2권4호
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• pp.37-43
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• 2008

Supplementary features in injection molded products, which are boss, rib and snap fit, are mainly located in the products. These features might make molding flow improper in injection processing and consequently give rise to some of molding troubles such as short shot and hesitation. The sink mark on boss parts is generated by the volumetric shrinkage that is caused by both the molding thickness and the closed boss height. The volumetric shrinkage is affected by packing pressure and its amount tends to decrease by increasing the packing pressure. The packing pressure can therefore increase flow rate to a boss part and causes the sink mark depth to increase. As the molding thickness and the closed boss height in the boss part can increase the part volume, these may yield bad solidifying and also extend the molding cycle. In this paper, both the injection molding test and the flow analysis were carried out to investigate the effect of sink marks generated in the boss part of injection molded products.

• 소성∙가공
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• 제16권8호
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• pp.596-602
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• 2007

LGP (Light Guiding Plate) of LCD-BLU (Liquid Crystal Display - Back Light Unit) is one of the major components that affect the product quality of LCD. The optical patterns of LGP(2.2") molds are fabricated by three different methods, namely, (1) laser ablation, (2) chemical etching and (3) LiGA-reflow, respectively. The characteristics of surface patterns and roughnesses of molds and injection molded parts were compared to evaluate the optical characteristics. The optical patterns of injection molded LGP with mold fabricated by LiGA - reflow method showed the best geometric structure. The surface roughness (Ra) of LGP#s with molds fabricated by (1) laser ablation: $Ra={\sim}31nm$, (2) chemical etching: $Ra={\sim}22nm$, and (3) LiGA-reflow: $Ra={\sim}4nm$.