• Title/Summary/Keyword: Injection Shot Parameters

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The Effects of Processing Variables on Gas Penetration in Gas-Assisted Powder Injection Molding(GAPIM) (가스분말사출성형에서 공정조건 변화가 중공부 형성에 미치는 영향)

  • Kim, D.H.;Park, H.P.;Lee, K.H.;Cha, B.S.;Choi, J.H.;Rhee, B.O.;Tovar, Jorge A.
    • Transactions of Materials Processing
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    • v.21 no.2
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    • pp.107-112
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    • 2012
  • Gas-assisted injection molding(GAIM) produces parts with hollow internal sections. The technique offers benefits to powder injection molding(PIM), with lower material usage and reduced time for de-binding processes. In this study, the effects of processing parameters on gas penetration length of gas-assisted powder injection molding(GAPIM) were investigated for SUS316L stainless steel powder feedstock. Experiments were planned based on the Taguchi method, involving processing variables such as melt temperature, shot size, gas pressure, and gas delay time. The most significant parameters affecting gas penetration length were gas delay time and shot size, while the effects of melt temperature and gas pressure was relatively insignificant.

Effects of Processing Variables on the Gas Penetrated Part of Gas-Assisted Injection Molding (가스사출성형인자가 가스사출성형품의 중공부 형성에 미치는 영향)

  • Han Seong Ryul;Park Tae Won;Jeong Yeong Deug
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.4
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    • pp.144-150
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    • 2005
  • Gas-assisted injection molding (GAIM) process is reducing the injection pressure during mold filling required as well as the shrinkage and warpage of the part and cycle time. Despite of these advantages, this process introduces new parameters and makes the application more difficult because the process interacts between gas and melt during injection molding process. Important GAIM factors that involved in this process include gas penetration design, locations of gas injection points, shot size, gas injection delay time as well as common injection molding parameters, gas pressure and gas injection time. In this study, the experiments were conducted to investigate effects of GAIM process variables on the gas penetration for PP and ABS moldings by changing gas injection point. Taguchi method was used fer the design of experiment. When the gas was injected at cavity's center, the most effective factor was shot size. When the gas was injected at cavity's end, the most effective factor was melt temperature. Injection speed was also an effective factor in GAIM process.

Effects of Process Variables on the Gas Penetrated Part in Gas-Assisted Injection Molding

  • Han, Seong-Ryeol;Park, Tae-Won;Jeong, Yeong-Deug
    • International Journal of Precision Engineering and Manufacturing
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    • v.7 no.2
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    • pp.8-11
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    • 2006
  • Gas-assisted injection molding (GAIM) process reduces the required injection pressure during mold filling stage as well as the shrinkage and warpage of the part and cycle time. Despite of these advantages, this process needs new parameters and makes the application more difficult because gas and melt interact during the injection molding process. Important GAIM factors involved in this process are gas penetration design, locations of gas injection points, shot size, delay time to inject gas as well as common injection molding parameters. In this study, the experiments are conducted to investigate effects of GAIM process variables on the gas penetration for PP (Polypropylene) and ABS (Acrylonitrile Butadiene Styrene) moldings by changing the gas injection point. Taguchi method is used for the design of the experiments. When the gas is injected at a cavity's center, the most effective factor is the shot size. When the gas is injected at a cavity's end, the most effective factor is the melt temperature. The injection speed is also an effective factor in GAIM process.

Investigation of Injection Shot Parameter Effects Using Computer Flow Model in High Pressure Die Casting

  • Park, Bong-Cheol
    • Journal of Korea Foundry Society
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    • v.24 no.4
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    • pp.238-248
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    • 2004
  • 고압 다이캐스팅에서 요구되고 있는 고품질의 주조를 위해, 비교적 간단한 개선 방안으로 용탕 주입 방법의 개선이 실험적으로 시도 되었으며, 그로 인해 많은 경우에 긍정적인 결과가 관찰 되었다. 특히, 냉가압 다이캐스트에서, 금형내 용탕의 예충전을 유도하는 용탕 주입의 속도 및 플렌저의 위치제어를 통해 기공율의 저하 및 그로 인한 기계적 강도의 개선 효과를 확인 할 수 있었다. 본 논문은, 그 원인과 결과 대한 연구를 위해, 상용 해석 도구인 Flow3D를 이용, 금형내 용탕의 흐름을 모델링을 통해 가시화하여 용탕의 주입속도 및 위치의 변화가 주물의 품질에 미치는 영향을 조사하였다. 용탕 주입을 위한 플런저의 속도 및 위치 제어의 변수로, 1) 금형내에 용탕의 예충전 유도를 위한 용탕 고속 주입 지연 정도, 2) 플런저의 저속운행에서 고속으로의 가속도, 3) 용탕의 예충전 동안의 플런저 속도를 선택, 그로 인한 영향을 연구 분석 하였고, 그 결과로 플런저의 속도 및 위치 조절을 통하여 금형내 갇힌 공기의 양이 줄어 들 수 있음을 알 수 있었다.

Multiple revolution Lunar Trajectory Design using Impulsive Thrust

  • Kang, Hye-Young;Song, Young-Joo;Park, Sang-Young;Choi, Kyu-Hong;Sim, Eun-Sup
    • Bulletin of the Korean Space Science Society
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    • 2008.10a
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    • pp.25.3-26
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    • 2008
  • The direct way to the moon is to start from the parking orbit by using impulsive thruster In previous domestic research, the direct way has been studied by using a single impulsive shot. However, when a single impulsive shot occurs to go into a Translunar orbit, gravity losses occur because thruster is not impulsive shot but the finite burns and it causes the gravity losses. To make up for the weak point of a single impulsive shot, this paper divides TLI (Trans Lunar Injection) into several small burns. Therefore, departure loop trajectory and the Translunar trajectory. This method is useful not only to reduce the gravity losses but also to check the condition of satellite. By using this method, this paper demostrates the optimized trajectory from Earth parking orbit to lunar mission orbit which minimizes the fuel, and the SNOPT (Sparse Nonlinear OPTimizer software) is used to find optimal solution. Also, this paper provides lunar mission profile which includes the mission schedule when TLI, LOI (Lunar Orbit Insertion) maneuvers occur, a mount of fuel when thruster is used and other mission parameters.

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Remodeling of Infarcted Myocardium with Contrast-Enhanced Magnetic Resonance Imaging

  • 최병욱;최규옥;김영진;정남식;임세중
    • Proceedings of the KSMRM Conference
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    • 2003.10a
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    • pp.45-45
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    • 2003
  • To evaluate remodeling of infarcted myocardium with contrast-enhanced MRI (co-MRI) at true end-diastole (ED) MRI was performed with a Gyroscan Intera (1.5 Tesla, Philips, Netherlands) in 13 patients with acute subendocardial myocardial infarction. The First exam was done 0-15 days (mean 5.2days) after symptom onset and the second exam 28-88days (mean 49 days) after the first exam. Ce-MRI encompassing the entire left ventricle was performed with a multi-shot, turbo-field-echo, breath-hold sequence and a non-selective, inversion prepulse 10 minutes after the intravenous injection of Gd-DTPA at a dose of 0.2 mmol/kg body weight. To allow the long TD, ECG synchronization should use two RR-intervals for one acquisition of a segment of k-space by setting the heart rate to half that of the true heart rate. Trigger delay time (TD) was adjusted to the RR-interval for true end-diastolic imaging. The other typical parameters were TR=5.4ms, TE=1.6ms, voxel size=1.37${\times}$1.37${\times}$10mm, k-space data segmented into 8 segments with 32 lines of segment per two cycles over 16 cardiac circles. The thickness of hyperenhanced myocardium and epicardially nonenhanced myocardium were followed.

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Remodeling of Infarcted Myocardium with Contrast-Enhanced Magnetic Resonance Imaging

  • 최병욱;최규옥;김영진;정남식;임세중
    • Proceedings of the KSMRM Conference
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    • 2003.10a
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    • pp.92-92
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    • 2003
  • To evaluate remodeling of infarcted myocardium with contrast-enhanced MRI (co-MRI) at true end-diastole (ED) MRI was performed with a Gyroscan Intera (1.5 Tesla, Philips, Netherlands) in 13 patients with acute subendocardial myocardial infarction. The First exam was done 0-15 days (mean 5.2days) after symptom onset and the second exam 28-88days (mean 49 days) after the first exam. Ce-MRI encompassing the entire left ventricle was peformed with a multi-shot, turbo-field-echo, breath-hold sequence and a non-selective, inversion prepulse 10 minutes after the intravenous injection of Gd-DTPA at a dose of 0.2 mmol/kg body weight. To allow the long TD, ECG synchronization should use two RR-intervals for one acquisition of a segment of k-space by setting the heart rate to half that of the true heart rate. Trigger delay time (TD) was adjusted to the RR-interval for true end-diastolic imaging. The other typical parameters were TR=5.4ms, TE=1.6ms, voxel size=1.37$\times$1.37$\times$10mm, k-space data segmented into 8 segments with 32 lines of segment per two cycles over 16 cardiac cycles. The thickness of hyperenhanced myocardium and epicardially nonenhanced myocardium were followed.

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