• Title/Summary/Keyword: Injection Plate Cooling

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Cooling Performance Enhancement of a Rocket Engine Injector Face Plate (로켓엔진 분사면의 냉각성능 향상)

  • Cho Won Kook;Seol Woo Seok
    • Journal of the Korean Society of Propulsion Engineers
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    • v.9 no.3
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    • pp.92-100
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    • 2005
  • An optimal fuel manifold is suggested to improve the cooling performance of an injector face plate. The cooling performance at the center area of the injector face plate is to be augmented while the spatial injection uniformity is maintained. The comparison of the cooling performance of f candidates gives the conclusion that the dividing plate from 2-3 injector .ow to 9-10 injector. row is an optimal. The maximum face plate temperature decreases by 27$\%$ while the injection uniformity is close to that of the original design. The pressure drop in the fuel manifold of the optimal design is also same as the original design.

Study of Cooling Performance Enhancement on Injector Face Plate of Rocket Engine (로켓엔진 분사면의 냉각성능 향상에 관한 연구)

  • Cho Won Kook;Seol Woo Seok
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • v.y2005m4
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    • pp.215-218
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    • 2005
  • An optimal fuel manifold is suggested to improve the cooling performance of injector face plate. The cooling performance at the center area of the injector face plate is to be augmented while the spatial injection uniformity is maintained. The comparison of the cooling performance of 7 candidates gives the conclusion that the dividing plate from 2-3 injector row to 9-10 injector row is an optimal. The maximum face plate temperature decreases by $27\%$ while the injection uniformity is close to that of the original design. The pressure drop in the fuel manifold of the optimal design is also same as the original design.

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Measurement of the Film Cooling Effectiveness on a Flat Plate using Pressure Sensitive Paint

  • Park, S.D.;Lee, K.S.;Kwak, J.S.;Cha, B.J.
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2008.03a
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    • pp.53-58
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    • 2008
  • Film cooling effectiveness on a flat plate was measured with pressure sensitive paint. The pressure sensitive paint(PSP) changes the intensity of its emissive light with pressure and the characteristic was used in film cooling effectiveness measurement. The film coolants were air and nitrogen, and by comparing the intensity of PSP coated surface with each coolant, the film cooling effectiveness was calculated. Three blowing ratio of 0.5, 1, and 2 were tested with two mainstream turbulence intensities. Results clearly showed the effect of blowing ratio and mainstream turbulence intensity. As the blowing ratio increases, the film cooling effectiveness was decreased near the film cooling holes. However, the film cooling effectiveness far downstream from the injection hole was higher for higher blowing ratio. As the mainstream turbulence intensity increased, the film cooling effectiveness was decreased at far downstream from the injection hole.

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Comparison of Injection Uniformity as the Dividing Plate Installation in Fuel Manifold (연료 매니폴드내의 분리판 장착에 따른 분사균일성 비교)

  • Yoo Doc-Koon;Cho Won-Kook;Seol Woo-Seok
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2006.05a
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    • pp.130-134
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    • 2006
  • The injection uniformity of the fuel manifold in a liquid rocket engine has been analyzed with dividing plates to improve the cooling performance at the face plate. Three dimensional computational fluid dynamics analysis has been performed to compare the injection uniformity for 5 candidate designs and has been verified to compare with the measured data for the optimal manifold design. For the case I and II, the coolant mass flux increases as the whole working fluid is enforced to flow under the dividing plate. The injection uniformity decreases due to the variation of mass flux at the end of dividing plate and the concentration of mass flow rate at the center of manifold. However case III and IV have uniform injection performance due to reduced mass flux concentration as the coolant can flow along both upper passage and lower passage of the dividing plate. Among the candidate designs, case IV is thought to be the optimal dividing plate with regard to cooling performance and injection uniformity.

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Film Cooling by a Row of Jets in a Gas Turbine Blade (가스터빈블레이드에서 일렬의 제트에 의한 막냉각특성 연구)

  • 이용덕;이재헌
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.7
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    • pp.1851-1865
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    • 1994
  • The objective of the present study is to predict the film cooling effectiveness by a row of holes at various injection ratios and injection angles. Numerical calculations have been performed to investigate the characteristics of flow and temperature distributions in a region near the down-stream of injection hole including the region of adverse pressure gradient. The elliptic turbulent 3-dimensional governing equations with variable thermal properties using the low-Reynolds number k-$\bar{varepsilon}$ model was solved by SIMPLE algorithm. The results showed that the presence of adverse pressure gradient and secondary vortex in the region near the downstream of injection hole induces large temperature gradent. The $45^{\circ}$ injection has higher averaged film cooling effectiveness than $60^{\circ}$ injection. But neverthless the $90^{\circ}$ injection has greater deviation from a flat plate than $45^{\circ}$ and $60^{\circ}$ injection, the $90^{\circ}$ injection has higher averaged film cooling effectiveness than $45^{\circ}$ and $60^{\circ}$ injection in the region near the downstream of injection hole.

A Study on the Prediction of the Final Weight for the Injection Molded Rectangular Plates (사각판 사출성형품의 최종무게 예측에 관한 연구)

  • Lee, Chang-Hoon;Yoon, Kyunghwan
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.9
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    • pp.130-137
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    • 1996
  • In the present paper the effect of various process conditions on the final weight of injection molded rectangular plates has been investigated in detail. The main parameters involved in the simulations were melt temperature, mold temperature, injection speed and packing pressure. The dimensions of the plate used were 100mm long, 2mm of width and polystyrene was used as a molding material. The shear viscosity of the polymeric material was treated as a function of shear rate, temperature and pressure through the whole processes including packing and cooling stages. By increasing a packing pressure the final weight of sample increased linearly. Furthermore, as the melt temperature, the mold temperature and the injection speed increased, the final weight of the injection molded plate decreased within the molding window.

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A study on the monitoring of cooling time using the change in the magnitude of mold vibration in injection molding (사출성형에서 공정 중 금형의 진동 크기 변화를 활용한 냉각시간 모니터링에 대한 연구)

  • Yeung, Chris;Kim, Jong-Sun
    • Design & Manufacturing
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    • v.15 no.3
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    • pp.45-49
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    • 2021
  • In this study, during the injection molding process, a device was manufactured and evaluated that calculates a cooling time by measuring a vibration signal generated from a mold using an acceleration. The last two parts, one of which has a large magnitude change in the measured vibration signal of a mold, were divided into a cooling start section (paking end section) and a mold opening section, and the time difference at the relevant points was calculated as the cooling time. The cooling time was monitored on a 5-inch light guide plate mold by applying the method. The manufactured device was attached to a fixed base of mold to measure the cooling time, and data was obtained remotely using Bluetooth technology. Then, the measured cooling time was compared with the cooling time set in the injection molding machine to evaluate the accuracy. As a result of the experiment, the cooling times measured by the devices were 15.675±0.024 sec, 20.637±0.014 sec and 25.623±0.079 sec of each conditions. Also, the measurement results were shown with errors of 0.655±0.044 sec, 0.637±0.014 sec, and 0.662±0.013 sec, respectively.

An experimental study on ice slurry creation by injection of an aqueous solution (수용액 분사에 의한 아이스 슬러리의 제조에 관한 실험적 연구)

  • Lee, Yong-Koo;Oh, Cheol
    • Journal of Navigation and Port Research
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    • v.34 no.1
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    • pp.71-75
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    • 2010
  • This study is experimented to observe an influence of experimental conditions on production characteristics of slurry ice by injection operating water to cooling plate. And at this experiment it used ethylene glycol-water solution and the concentration is 10 to 20wt%. The experimental apparatus was constructed of ethylene glycol-water solution and slurry ice storage tank, brine tank, pumps for ethylene glycol-water solution and brine circulating, a mass flow-meter, data logger for fluid temperature measuring and a vertical circular tube with single copper plate as test section. The experiments were carried out under various conditions, with mean velocity of fluid at the entry ranging from 1.0 to 2.0m/s and the cooling temperature of $-17^{\circ}C$ to $-10^{\circ}C$.

The Effect of Various Molding Methods for Precision Optical Products Using Birefringence Analysis (정밀 광학부품의 복굴절 분석을 통한 각종 성형법의 영향에 관한 연구)

  • Min, I.K.;Cho, S.W.;Yoon, K.H.
    • Transactions of Materials Processing
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    • v.22 no.1
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    • pp.48-53
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    • 2013
  • As the adoption of injection molding technology increases, injected-molded optical products require higher dimensional accuracy and optical stability than ever before. In the present study, four kinds of molding methods, i.e., conventional injection molding (CIM), injection/compression molding (ICM), rapid heat and cooling the mold(RHCM) and rapid injection/compression molding (RICM) were selected in order to investigate the optical anisotropy of a 7 inch Light Guide Plate(LGP) by examining the gap-wise distribution of birefringence and the extinction angle. The results indicate that the compression process can decrease flow-induced birefringence over the whole region and that rapid heating can decrease the birefringence level better than conventional molding. In addition, for the combination of compression and rapid heating a reversal flow was detected from the distribution of the extinction angle near the gate.

Experimental Study on the Heat Transfer Characteristics on a Film-Cooled Flat Plate - Effect of Injection Angle and Blowing Rate - (막냉각되는 평판에서의 열전달특성에 관한 실험적 연구)

  • 이상우;신세현;이택시;이준식
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.12 no.6
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    • pp.1415-1427
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    • 1988
  • The effect of injection angle and blowing rate on a film-cooled flat plate has been investigated experimentally. Three cases of 90.deg. injection, 35.deg. streamwise injection and 35.deg. spanwise injection are employed. The naphthalene sublimation technique in used to obtain local mass transfer coefficients. Thus heat transfer coefficients are evaluated using heat-mass transfer analogy. Schlieren photographs are taken to visualize the trajectory of injection fluid by introducing carbon dioxide gas through injection tubes. The experiments indicate that due to the injection the heat transfer coefficients increase significantly in the neighborhood of the infection holes, so the design of film cooled component must be based on the heat transfer coefficient with injection as well as film cooling effectiveness.