• Title/Summary/Keyword: Injection Molding

Search Result 1,555, Processing Time 0.028 seconds

A study on the Measurement of the Coefficient of Thermal Expansion of Polymer materials Exposed to Different Thermal Environments (서로 다른 열환경에 노출된 고분자 소재의 열팽창계수 측정에 관한 연구)

  • Kim, Dong-Ju;Park, Seul-Hyun
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.20 no.4
    • /
    • pp.80-86
    • /
    • 2021
  • Plastics are widely used in mechanical and other fields due to their light weight, design flexibility, and molding processability. In processing plastics, defective products are mixed and reprocessed to improve production efficiency and reduce costs. In this study, an experiment was conducted to confirm the coefficient of thermal expansion of HDPE during this reprocessing. The coefficient of thermal expansion was measured at different measurement directions and heating rates. As a result, we observed that the coefficient of thermal expansion in the direction perpendicular to the injection direction is greater than that in the horizontal direction.

Capillary Breakup of Viscoelastic Fluid and its Extensional Rheology (점탄성유체의 Capillary Breakup 가시화 및 신장유변물성 측정)

  • Jeon, Hyun Woo;Choi, Chan Hyuck;Kim, Byung Hoon;Park, Jinsoo
    • Journal of the Korean Society of Visualization
    • /
    • v.19 no.1
    • /
    • pp.81-87
    • /
    • 2021
  • Extensional flow of viscoelastic fluids is widely utilized in various industrial processes such as electrospinning, 3D printing and plastic injection molding. Extensional rheological properties, such as apparent viscosity and relaxation time, play an important role in the design and evaluation of the viscoelastic fluid-involved processes. In this work, we propose a lab-built capillary breakup extensional rheometer (CaBER) based on flow image processing to investigate the capillary breakup of polyethylene oxide (PEO) solution and its extensional rheological properties. We found that the apparent extensional viscosity and extensional relaxation time of the PEO solution are independent of the strike time. The proposed CaBER is expected to be applied to characterization of the extensional rheological properties of viscoelastic fluids at low cost with high precision.

A Study on the Effect of CNT on Crystallization Kinetics and Hydrolytic Degradation of PKA/CNT Composite (PLA/CNT 복합재료의 결정화 특성 및 가수분해에 미치는 CNT 영향에 대한 연구)

  • Li, Mei-Xian;Kim, Sung-Ha;Kim, Si-Hwan;Park, Jong-Kyoo;Lee, Woo-Il
    • Composites Research
    • /
    • v.24 no.4
    • /
    • pp.5-10
    • /
    • 2011
  • As environmental pollution getting worse, biodegradable materials have been drawn more attention than ever. In this study, polylactic acid (PLA)/carbon nanotubc (CNT) nanocomposites were manufactured via extrusion molding and injection molding, In order to change the crystallinity, annealing treatment was done for different time span, Crystallization kinetics of PLA was analyzed by differential scanning calorimeter (DSC), and it was confirmed that a proper amount of CNT can increase the crystallization rate of PLA. In addition, the presence of CNT significantly accelerates the hydrolytic degradation rate of PLA, however, it decreases with the increase of crystallinity. The reason is that degradation may occur in the PLA/CNT interface easily, and the molecular structure of the composite becomes dense with the increase of crystallinity.

Plastic Packaging Industry of Thailand (태국 플라스틱 포장산업 현황에 관한 고찰)

  • Park, Hyung Woo;Kim, Sang Hee;Koh, Ha Young;Vanee, C.;Lerpong, J.
    • KOREAN JOURNAL OF PACKAGING SCIENCE & TECHNOLOGY
    • /
    • v.22 no.3
    • /
    • pp.103-106
    • /
    • 2016
  • This survey was performed by Kasetsart University Department of Packaging and Materials Technology on Food Packaging Industry in Thailand, was to conduct on the status and trends of food packaging industry to obtain the information on the plastic of packaging materials in food packaging in Thailand. The survey conducted by field visits, questionnaires, interviews and personal communication as well as published data from different sources. The ration of plastic consumption among the industries, packaging is showed 49%, textile 15% and construction 11% respectively. Numbers of company among packaging industry, film processing company is 503, injection molding is 231, blow molding is 216. Production volume of PP, HDPE, LLDPE and LDPE is 1,950 mil. ton, 1,920 mil. ton, 1,150 mil. ton and 685 mil. ton, respectively. Import of plastic 16,668 mil. baht and export is 33,778 mil. baht. Plastic consumption is plastic bottle and flexible pouch, mainly being used in beverage industry. The past decade as it has been replaced by flexible pouches and aseptic cartons in Thailand.

Characteristics of Nylon 6/Poly(acrylonitrile-co-styrene-co-acrylic rubber) Blends Containing Compatibilizer (상용화제가 포함된 나일론 6/Poly(acrylonitrile-co-styrene-co-acrylic rubber) 블렌드의 특성)

  • Kim, Lang-Wook;Yoo, Sun-Hwa;Kim, Chang-Keun
    • Polymer(Korea)
    • /
    • v.31 no.1
    • /
    • pp.8-13
    • /
    • 2007
  • To overcome drawbacks of the nylon 6/poly (acrylonitrile-co-butadiene-co-styrene) (ABS) blend, nylon 6 blend with poly (acrylonitrile - co-styrene - co-acrylic rubber) (ASA) which containing poly (butyl acrylate) as a rubber phase in substitute of poly (butadiene) in ABS, was examined. Poly (styrene-co-maleic anhydride) (SMA) containing 25 wt% of maleic anhydride (MA) or poly (styrene- co-acrylo-nitrile-co-maleic anhydride) (SANMA) containing less than 3 wt% MA was used as a compatibilizer to fabricate blends having high impact strength. Changes in the mechanical properties of nylon 6/ASA blend with compatibilizer content were similar with those of nylon 6/ABS blend. Blends haying high impact strength was produced when blends contained more than about 20 wt% rubber. Blends containing SAM or SANMA as a compatibilizer were stayed in a injection molding machine at the molding temperature and afterwards specimens for the examination of the impact strength was prepared. Impact strength of blends containing SMA was decreased with retention time, while that of blends containing SANMA was not changed with retention time.

Simultaneous Removal of TVOC and Particulate Matters Using Rectangular Bag-Filter System with for a Foundry (주물공정 악취·분진 동시 처리를 위한 여과 집진장치 개발연구)

  • Xu, Rong-Bin;Kim, Tae-Hyeung;Ha, Hyun-Chul;Piao, Cheng-Xu
    • Journal of Environmental Science International
    • /
    • v.23 no.8
    • /
    • pp.1409-1418
    • /
    • 2014
  • Foundry has an important economic value in the industry. However, the generation of air pollutants like particulate and odor are serious. Due to the unavoidable usage of molding sand, particulate occurs in almost all the processes. That accounts for the majority of respirable dust in the size less than $10{\mu}m$ As well as particulate, over 22 species of odor-causing gases and VOCs including hydrogen sulfide and ammonia are occurred. Therefore, the development of equipment that can simultaneously remove TVOC and particulate is regarded as an essential research. In this study, the spraying absorbent system was connected with the shear bag filter for the purpose to remove TVOC and particulate simultaneously. Maximization of process efficiency for the affective factors like the powder combination and injection method is conducted. The experiment was performed at the de-molding process of one foundry plant. Through these devices, the removal efficiency of more than 95% for TVOC was achieved with the absorbent that composed by 800 mesh Activated carbon (80%) and 300 mesh zeolite (20%). Also, the durability and economic evaluation were assessed. In the result of Durability assessment, the available recovery to maintain the deodorizing effect at 90% was counted to 350 degree.

A Study on the Computational Design of Static Mixer and Mixing Characteristics of Liquid Silicon Rubber using Fluidic Analysis for LED Encapsulation (LED Encapsulation을 위한 스태틱 믹서의 전산 설계 및 유동해석을 이용한 액상 실리콘의 혼합 특성에 대한 연구)

  • Cho, Yong-Kyu;Ha, Seok-Jae;Huxiao, Huxiao;Cho, Myeong-Woo;Choi, Jong Myeong;Hong, Seung-Min
    • Design & Manufacturing
    • /
    • v.7 no.1
    • /
    • pp.55-59
    • /
    • 2013
  • A Light Emitting Diode(LED) is a semiconductor device which converts electricity into light. LEDs are widely used in a field of illumination, LCD(Liquid Crystal Display) backlight, mobile signals because they have several merits, such as low power consumption, long lifetime, high brightness, fast response, environment friendly. In general, LEDs production does die bonding and wire bonding on board, and do silicon and phosphor dispensing to protect LED chip and improve brightness. Then lens molding process is performed using mixed liquid silicon rubber(LSR) by resin and hardener. A mixture of resin and hardener affect the optical characteristics of the LED lens. In this paper, computational design of static mixer was performed for mixing of liquid silicon. To evaluate characteristic of mixing efficiency, finite element model of static mixer was generated, and fluidic analysis was performed according to length of mixing element. Finally, optimal condition of length of mixing element was applied to static mixer from result of fluidic analysis.

  • PDF

A study on the manufacturing of motor case assembly for K-PSAM propulsion system by Trans. power molding(TPM) process (유동가압성형(TPM)을 이용한 휴대용 유도무기용 연소관 조립체 제작공정연구)

  • 정상기;윤남균
    • Journal of the Korean Society of Propulsion Engineers
    • /
    • v.2 no.3
    • /
    • pp.107-115
    • /
    • 1998
  • This paper deals with the study on injection with EPDM(Ethylene propylene dien ter polymer) the gap which narrow, long, and tubular between an ablative composite tube and a steel motor case. Small size motor assembly was designed and manufactured for man-portable air defense propulsion system. Motor assembly is consisted with steel tube, ablative composite tube and insulation rubber. Ablative composite tube was made of carbon/phenolic prepreg by rolling process and insulation rubber was made of EPDM by TPM(Trans-power molding) process. To select the insulation rubber material, we tested ablative insulation property and degradation property at first and we tested fluidity, adhesive property and hardness of EPDM rubber. Finally we designed TPM process to manufacture motor case assembly and the motor case assembly was examined by non-destructive test(X-ray).

  • PDF

Effect of Dispersant and Silane on Dispersion of Magnetic Powder Paste (연자성 금속 분말의 분산에 분산제와 실란이 미치는 영향)

  • Lee, Chang Hyun;Shin, Hyo Soon;Yeo, Dong Hun;Nahm, Sahn
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
    • /
    • v.32 no.1
    • /
    • pp.25-29
    • /
    • 2019
  • Various process technologies for manufacturing power inductors are under development. The core goal is to increase the mixing ratio of the soft magnetic powder in the epoxy, and to uniformly disperse it in a molding-type power inductor, manufactured by the injection molding method. In this study, we investigated the effect of dispersant and silane on the dispersion of soft magnetic metal powders in epoxy. We added 0.6 wt% of dispersant and 2.0 wt% of silane, and an excellent dispersibility resulted. Under the conditions of 0.3 wt% of dispersant and 0.5 wt% of silane, we added both dispersant and silane together to observe the effect of their interaction on dispersibility. Similarly, the addition of 0.3 wt% of dispersant and 0.1 wt% of silane resulted in a sharp increase in viscosity, considered to be due to the interaction of the dispersant and silane. The addition of 0.1 wt% of dispersant with 0.5 wt% of silane resulted in a sharp rise in viscosity, and sedimentation-height decreased sharply due to the dispersion optimization.

Removal of Paraffin Wax from Ceramic Injection Mold Using Supercritical Carbon Dioxide (세라믹 사출성형체로부터 초임계이산화탄소를 이용한 파라핀왁스의 제거)

  • Kim, Dong-Hyun;Hong, Seung-Tae;Yoo, Ki-Pung;Lim, Jong-Sung
    • Clean Technology
    • /
    • v.14 no.1
    • /
    • pp.1-6
    • /
    • 2008
  • Removal of paraffin wax from a ceramic injection mold using supercritical $CO_2$ has been studied. The paraffin wax is used as a binder in the ceramic injection molding process. The effects of pressure, temperature and flow rate of supercritical $CO_2$ on the removal of the paraffin wax were investigated. The removal rates were measured with various flow rates of $CO_2$ in the range of 328.15 - 348.15 K and 15 - 30 MPa. The removal rate of paraffin wax increased as the pressure increased. In the effect of temperature, the paraffin wax was effectively removed over 329.15K (melting point of paraffin wax), however, the efffct of temperature was not significant when the temperature was further increased. The increase of $CO_2$ flow rate also affected the removal of paraffin wax. However, the effect of flow rate was not observed when the flow rate reached a certain value. Propane was used as a co solvent in order to remove the paraffin wax effectively. When the propane was added to the $CO_2$, the removal efficiency was improved. The paraffin wax was completely removed from the ceramic injection mold without any change in their shape and the structure.

  • PDF