• Title/Summary/Keyword: Injection Machine

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A Study on the Improvement of Injection Molding Process Using CAE and Decision-tree (CAE와 Decision-tree를 이용한 사출성형 공정개선에 관한 연구)

  • Hwang, Soonhwan;Han, Seong-Ryeol;Lee, Hoojin
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.22 no.4
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    • pp.580-586
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    • 2021
  • The CAT methodology is a numerical analysis technique using CAE. Recently, a methodology of applying artificial intelligence techniques to a simulation has been studied. A previous study compared the deformation results according to the injection molding process using a machine learning technique. Although MLP has excellent prediction performance, it lacks an explanation of the decision process and is like a black box. In this study, data was generated using Autodesk Moldflow 2018, an injection molding analysis software. Several Machine Learning Algorithms models were developed using RapidMiner version 9.5, a machine learning platform software, and the root mean square error was compared. The decision-tree showed better prediction performance than other machine learning techniques with the RMSE values. The classification criterion can be increased according to the Maximal Depth that determines the size of the Decision-tree, but the complexity also increases. The simulation showed that by selecting an intermediate value that satisfies the constraint based on the changed position, there was 7.7% improvement compared to the previous simulation.

Design of Injection Mold with Cavity Pressure/Temperature Sensors and Molding for Standard Tensile Test Specimen (내압력.온도센서를 갖는 표준 인장시편용 사출금형설계 및 성형)

  • Lee D.M.;Han B.K.;Lee O.S.;Lee Sung-Hee
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.1416-1419
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    • 2005
  • Design and manufacturing of plastic injection mold with cavity pressure/temperature sensors were performed in the present study for tensile test specimen. Standards of mold-base and tensile test specimen were used to design an injection molding system. Cavity pressure and temperature sensors were placed on the side of fixed platen of injection mold machine to prevent them from external impact damage. Injection molding experiments with variations of injection speed and melt temperature were performed and polycarbonate tensile specimens were prepared for the tensile test. It was shown that injection molding processing parameters can have effect on the mechanical properties of the plastic injection molded part.

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A Study of Gas-Assisted Injection Molding of 17" Flat Monitor Front Cover (17" 평면 모니터 Front Cover의 가스사출성형에 관한 연구)

  • Kim, Hong-Seok;Son, Jung-Sik;Seo, Tae-Soo
    • Proceedings of the KSME Conference
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    • 2001.11a
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    • pp.766-771
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    • 2001
  • Gas-assisted injection molding is an innovative low-pressure injection molding technique that can provide numerous benefits such as reduced part warpage, excellent surface quality without sink marks, low injection pressure, and greater design flexibility. However, the adoption of gas-assisted injection molding may cause unexpected defects if the gas channel design is not conducted properly. The objective of this paper is to broaden the understanding of gas-assisted injection molding by summarizing the design procedures and experimental results of the gas-assisted injection molding of a 17" flat monitor front cover. The gas channels were designed by using Moldflow(MF/GAS) simulations and a 450 ton injection molding machine with a 5 stage pressure control gas kit was used in the experiments.

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A Study on Quality Classification of Injection Molding Process by Kalman Filter (Kalman Filter를 이용한 사출성형 제품의 품질 분류에 대한 연구)

  • Shin, Bong Deug;Oh, Hyuk Jun
    • KIPS Transactions on Software and Data Engineering
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    • v.5 no.12
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    • pp.635-640
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    • 2016
  • It is important factors for a production system to get a profitable result in quality and reliability process. For this reason, there's are various type of research papers in a certain type of data acquisition and application to reliability and quality of the level of M2M devices. In general, a classification problem of slightly different signal such as sensing data is difficult to do with classical statistical methods. There's required real-time and instantaneous calculation properties in machine process. Especially a type of injection molding machine which has a property to be decided in accordance with short-term cycle process needs a solution that can be done a certain type of decision like as good or bad quality immediately. This paper presents a simple application of Kalman Filtering by single sensing data to injection molding process in order to get a correct answer from the real time sensing data.

A Study on the Development of an Automatic Multi-Nozzle Injection Molding Machine (Multi-Nozzle Injection Molding Automatic Machine 개발에 관한 연구)

  • Lee, Jong-Hyung;Kim, Jung-Hwan;Yi, Chang-Heon;Kim, Yun-Gon;Lim, Chun-Kyoo;Lee, Chun-Kon;Kwon, Yung-Shin
    • Journal of the Korean Society of Industry Convergence
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    • v.10 no.2
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    • pp.123-128
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    • 2007
  • The demand for the precision rubber products has been rapidly increasing with the recent growth of industries. And the requirement for the productivity and the quality calls out for the injection molding machines with the precision machining ability as well as the high productivity. Especially modern automobile industry is in urgent need of developing injection molding machines for the high quality rubber products with high productivity. And the inability of the domestic companies to meet the standards causes importing foreign machines and as a result spending good amount of dollars. It is extremely important to develop competitive machines and strengthen the infrastructure of the related industries. In this paper the functions and the structure of a automatic multi-nozzle injection molding machine has been studied to set up a proper test system for the precision rate and the reliability of the machines, which can help build the machines to meet the request of the industry.

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Development of 2 Level × 4 Cavity Stack Mold for Plastic Container (플라스틱 용기 성형을 위한 스택금형 제작에 관한 연구)

  • Jung, Woo-Chul;Heo, Young-Moo;Shin, Kwang-Ho;Yoon, Gil-Sang
    • Design & Manufacturing
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    • v.1 no.1
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    • pp.33-37
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    • 2007
  • In recent, the demand of high-productivity injection mold increases because of the growth of international packaging market. The increase of productivity leads to the large-sized injection molding machine and peripheral devices. For solving this problem, the stack mold which is based on the existing machine and device is studied in advanced countries actively. In this study, as the preliminary research of stack mold development, the stack mold which has 2 Level ${\times}4$ Cavity is designed and manufactured. Besides, the motion and structural analysis are executed to verify the stability of developed stack mold.

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Sensorless Control of Wound Rotor Synchronous Machines Based on High-frequency Signal Injection into the Stator Windings

  • Chen, Zhiguo;Deng, Xianming;Huang, Kun;Zhen, Wenhuan;Wang, Lei
    • Journal of Power Electronics
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    • v.13 no.4
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    • pp.669-678
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    • 2013
  • This paper proposes a sensorless control approach for Wound Rotor Synchronous Machines (WRSMs) based on a high frequency voltage signal injection into the stator side U phase and VW line, respectively. Considering the machine itself as a rotor position sensor, the rotor position observer is established according to the principles of the rotary transformer. A demodulation method for the high frequency signal inducted in the rotor is proposed as well. Simulation and experimental results show that the proposed sensorless control approach has high performance and good practicability.

Experimental Study on the Friction and Wear of Tribotreated Screw (스크류 소재의 마찰ㆍ마멸특성에 관한 실험적 연구)

  • 김청균;김성원;박균명
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.11 no.6
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    • pp.24-30
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    • 2002
  • The friction/wear testing has been carried out for investigating the tribological characteristics between a conventional screw and tribotreated one. The tribotreated screw is manufactured by blasting a fine polymer power to the heat-treated surface of the conventional screw. The injection molding pressure that is developed between the screw and the cylinder has been applied to the rubbing surface on the specimen in a pin-on-disk wear tester. The measured results show that the friction coefficient and wear rate of a tribotreated screw are relatively low compared with the conventional one. This means that the tribotreated screw may be recommended for using an injection mold machine.

Parameters On-line Identification of Dual Three Phase Induction Motor by Voltage Vector Injection in Harmonic Subspace

  • Sheng, Shuang;Lu, Haifeng;Qu, Wenlong;Guo, Ruijie;Yang, Jinlei
    • Journal of international Conference on Electrical Machines and Systems
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    • v.2 no.3
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    • pp.288-294
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    • 2013
  • This paper introduces a novel method of on-line identifying the stator resistance and leakage inductance of dual three phase induction motor (DTPIM). According to the machine mathematical model, the stator resistance and leakage inductance can be estimated using the voltage and current values in harmonic subspace. Thus a method of voltage vector injection in harmonic subspace (VVIHS) is proposed, which causes currents in harmonic space. Then the errors between command and actual harmonic currents are utilized to regulate the machine parameters, including stator resistance and leakage inductance. The principle is presented and analyzed in detail. Experimental results prove the feasibility and validity of proposed method.

A Study on the Injection Flow with Viscoelastic Effect (점탄성 효과를 가진 사출 유동에 관한 연구)

  • Jeon, Eon-Chan;Park, Jung-Woo;Kim, Soo-Yong;Lee, Chul-Jang;Ahn, Kwang-Woo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.7 no.3
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    • pp.25-29
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    • 2008
  • In this paper, we design internal space in plunger-type low pressure vacuum injection molding machine from numerical study. And we study characteristic of viscoelastic flow for searching injection molding condition. Then the flow analysis was performed using the CAE S/W. The result shows optimal value of nozzle and hole in injection chamber. And we investigated qualitatively relationship between injection pressure and injection mass flow with variable shear rate

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