• Title/Summary/Keyword: Initiation crack

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Instrumented Impact Test using Subsize Charpy Specimen for Evaluating Impact Fracture Behavior in Bulk Amorphous Metals (벌크 아몰퍼스 금속의 충격파괴 거동 평가를 위한 미소 샬피 시험편을 사용한 계장화 충격 시험법)

  • Shin, Hyung-Seop;Ko, Dong-Kyun;Jung, Young-Jin;Oh, Sang-Yeob;Kim, Moon-Saeng
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.101-106
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    • 2003
  • In order to investigate the mechanical behavior of newly developed materials, the evaluation of mechanical properties using small-size specimen is essential. For those purposes, an instrumented impact testing apparatus, which provides the load-displacement curve under impact loading without oscillations, was devised. To develop the test procedure with the setup, the impact behaviors of various kinds of structural materials such as S45C, SCM4, Ti alloys (Ti-6V-4Al) and Zr-based bulk amorphous metal, were investigated through the instrumented Charpy V-notch impact tests. The calibrations of the dynamic load and displacement that was calculated based on the Newton' second law were carried out through the quasi-static load test and the comparison of a directly measured value using a laser displacement meter. Satisfactory results could be obtained. The crack initiation and propagation processes during impact fracture could be well divided on the curve, depending on the intrinsic characteristic of specimen tested; ductile or brittle. The absorbed impact energy in Zr-basd BAM was largely used for crack initiation not for crack propagation process. The fracture surfaces under impact loading showed different feature when compared with the static cases.

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A Study on the Initiation and Growth Behaviors of Surface Crack in a Type 304 Stainless Steel at Room Temperature (SUS 304鋼 의 常溫下 表面피勞균열 의 發생.成長 擧動 에 관한 硏究)

  • 서창민;김규남
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.8 no.3
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    • pp.195-200
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    • 1984
  • In-plane tension fatigue tests(R=0.1) were carried out to investigate the initiation and growth behaviors of very small surface fatigue cracks on smooth unnotched surfaces of type 304 stainless steel at room temperature. The present paper deals with the unification of two approaches to the analysis of fatigue: the one approach is based on fracture mechanics concept and the other on low-cycle fatigue concept. The results are;(1)Maximum crack length, 2 $a_{max}$, initiated at a very small surface scratch not exceeding 20 .mu.m which can exist on the surface after buffing. And the density of small surface crack is remarkably low compared to that of mild steel. (2) The growth rate, d(2a)/dN, of very small fatigue cracks can be represented by one straight line as a function of either stress intensity factor range, .DELTA. $K_{I}$ or cyclic total strain intensity factor range, .DELTA. $K_{\epsilon}$$_{I}$/, for various values of the nominal stress range.e.e.e.e.

Damage Behavior of Singly Oriented Ply Fiber Metal Laminate under Concentrated Loading Conditions (집중하중을 받는 일방향 섬유 금속 적층판의 손상 거동)

  • Nam, H.W.;Kim, Y.H.;Jung, S.W.;Jung, C.K.;Han, K.S.
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.407-412
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    • 2001
  • In this research, damage behavior of singly oriented ply (SOP) fiber metal laminate (FML) subject to concentrated load was studied. The static indentation tests were conducted to study fiber orientation effect on damage behavior of FML. During the static indentation tests, Acoustic Emission technique (AE) was adopted to study damage characteristics of FML. AE signals were obtained by using AE sensor with 150kHz resonance frequency and the signals were compared with indentation curves of FML. As fiber orientation angle increases, the crack initiation load of SOP FML increases because the stiffness induced by fiber orientation is increased. The penetration load of SOP FML is influenced by the deformation tendency and boundary conditions. Cumulative AE counts were well predicted crack initiation and crack propagation and AE amplitude were useful for prediction of damage failure mode. During the matrix cracking, fiber debonding and fiber breakage, AE amplitude has $45{\sim}60dB,\;60{\sim}80dB\;and\;90{\sim}100dB$, respectively.

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Crack Initiation and Propagation at the Gas Turbine Blade with Antioxidation and Thermal Barrier Coating (내산화 및 열차폐 코팅처리 가스터빈 블레이드의 균열거동)

  • Kang, Myung-Soo;Kim, Jun-Sung
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.12
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    • pp.99-106
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    • 2010
  • Gas turbines operation for power generation increased rapidly since 1990 due to the high efficiency in combined cycle, relatively low construction cost and low emission. But the operation and maintenance cost for gas turbine is high because the expensive superalloy hot gas path parts should be repaired and replaced periodically This study analyzed the initiation and propagation of the crack at the gas turbine blades which are coated with MCrAIY as a bond coat and TBC as a top coat. The sample blades had been serviced at the actual gas turbines for power generation. Total 7 sets of blades were analyzed and they have different EOH(equivalent operation hour). Blades were sectioned and the cracking distribution were measured and analyzed utilizing SEM(scanning electron microscope) and optical microscope. The blades which had 52,000 EOH of operation had cracks at the substrate and the maximum depth was 0.2 mm. Most of the cracks initiated at the boundary layer between TBC and bond coat and propagated down to the bond coat. Once bond coat is cracked, the base metal is exposed to the oxidation condition and undergoes notch effect. Under this environment, the crack branched at the inter-diffusion layer and propagated to the substrate. Critical cracks affecting the blade life were analyzed as those on suction side and platform.

Three-Dimensional Microstructural Modelling of Wear, Crack Initiation and Growth in Rail Steel

  • Fletcher, D.I.;Franklin, F.J.;Garnham, J.E.;Muyupa, E.;Papaelias, M.;Davis, C.L.;Kapoor, A.;Widiyarta, M.;Vasic, G.
    • International Journal of Railway
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    • v.1 no.3
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    • pp.106-112
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    • 2008
  • Rolling-sliding, cyclic contact of wheel and rail progressively alters the microstructure of the contacting steels, eventually leading to micro-scale crack initiation, wear and macro-scale crack growth in the railhead. Relating the microstructural changes to subsequent wear and cracking is being accomplished through modelling at three spatial scales: (i) bulk material (ii) multi-grain and (iii) sub-grain. The models incorporate detailed information from metallurgical examinations of used rails and tested rail material. The initial 2-dimensional models representing the rail material are being further developed into 3-dimensional models. Modelling is taking account of thermal effects, and traffic patterns to which the rails are exposed.

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3D finite element simulation of human proximal femoral fracture under quasi-static load

  • Hambli, Ridha
    • Advances in biomechanics and applications
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    • v.1 no.1
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    • pp.1-14
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    • 2014
  • In this paper, a simple and accurate finite element model coupled to quasi-brittle damage law able to describe the multiple cracks initiation and their progressive propagation is developed in order to predict the complete force-displacement curve and the fracture pattern of human proximal femur under quasi-static load. The motivation of this work was to propose a simple and practical FE model with a good compromise between complexity and accuracy of the simulation considering a limited number of model parameters that can predict proximal femur fracture more accurately and physically than the fracture criteria based models. Different damage laws for cortical and trabecular bone are proposed based on experimental results to describe the inelastic damage accumulation under the excessive load. When the damage parameter reaches its critical value inside an element of the mesh, its stiffness matrix is set to zero leading to the redistribution of the stress state in the vicinity of the fractured zone (crack initiation). Once a crack is initiated, the propagation direction is simulated by the propagation of the broken elements of the mesh. To illustrate the potential of the proposed approach, the left femur of a male (age 61) previously investigated by Keyak and Falkinstein, 2003 (Model B: male, age 61) was simulated till complete fracture under one-legged stance quasi-static load. The proposed finite element model leads to more realistic and precise results concerning the shape of the force-displacement curve (yielding and fracturing) and the profile of the fractured edge.