• Transactions of Materials Processing
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• v.9 no.6
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• pp.574-581
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• 2000

A vertically-walled auto-body part is one of the most difficult stamping parts because of angle change, wall curl, and twisting of the blank after springback as well as fracture and wrinkle. In this study, computational simulations of the vertically-walled auto-body part are carried out focusing on angle change, wall curl, and twisting after springback. Binderwrap blank shape is used in forming analysis for precise initial contacts between punch and blank. An adaptive mesh method is used in springback analysis for precise calculation of bending moments. In springback analysis, the differences of 2 and 3 dimensional analysis are compared and the effects of blank holdig force and friction coefficient are evaluated. In order to verify the validity of simulation results, they are compared with measured ones. The predicted thickness distribution and formed shape are agreed well with those of the measurement. The Predicted springback amount is less than that of the measurement.

• Transactions of Materials Processing
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• v.24 no.4
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• pp.234-240
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• 2015

Multi-pass shape drawing is very important to produce steel profiles in round samples. In the current study, a process design system is developed for a multi-pass shape drawing. In general, the number of passes for a multi-pass shape drawing is 2 to 3 when the reduction ratio, drawing stress, and productivity are considered. Therefore, calculating the drawing stress and designing the intermediated die shapes are very important. In order to calculate the drawing stress, a shape drawing load prediction method is proposed using a general axisymmetric drawing load prediction model. An intermediate die shape design method is proposed using the initial and the final product shapes. Based on this analysis, a process design system is developed for multi-pass shape drawing for steel profiles. The system works with AutoCAD. The system was applied to design a shape drawing of a spline.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2002.11b
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• pp.68-73
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• 2002

It is necessary first to understand dynamic characteristics of bus full BIW assembly for fatigue endurance analysis. FE model has been used usually for analyzing the dynamic behavior of structures. A lot of experience and effort, however, is necessary to make the credible FE model. Experimental modal analysis of structures has been performed to verify the credibility of initial FE model and to update the model. In this work, experimental modal analysis was performed to understand dynamic characteristics of bus full BIW assembly in free-free boundary condition and the result was used to verify the initial FE model. In addition, some practical techniques, which were used in this experiment, were mentioned.

• Proceedings of the Computational Structural Engineering Institute Conference
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• 2003.10a
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• pp.365-372
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• 2003

In this study, the program which determine the initial cable tension force by tile initial shape analysis for cable stayed bridge is developed. Also, DSFEMP(Dynamic Stochastic Finite Element Analysis Program) is developed to consider the variance of random variables at each step of dynamic response analysis, not use existing methods that apply to the theory of reliability at the final step of structural analysis. In addition, the output from the developed program was compared with the results from DMCSP(Direct Monte Carlo Simulation Program) to prove its validity.

• Bulletin of the Society of Naval Architects of Korea
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• v.25 no.1
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• pp.33-46
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• 1988

This paper describes a simplified method for estimation of the ultimate compressive strength of actual ship panels with initial deflection of complex shape. The proposed method consists of the elastic analysis using the large deflection theory and the rigid-plastic analysis based on the collapse mechanism which also includes the large deformation effect. In order to reduce the computing time for the elastic large deflection theory and the rigid-plastic analysis based on the collapse mechanism which also includes the large deformation effect. In order to reduce the computing time for the elastic large deflection analysis, only one term of Fourier series for the plate deflection is considered. The results of the proposed method are in good agreement with those calculated by the elasto-plastic large deflection analysis using F.E.M. and the computing time of the proposed method is extremely short compared with that of F.E.M.

• Special Issue of the Society of Naval Architects of Korea
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• 2015.09a
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• pp.85-92
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• 2015

In general, when ships are designed, structural strength and fatigue strength must be verified based on the relative rules respectively. In case of Slurry Iron Sand Carrier designed to carry Iron-Sand saturated at water content, there is no special consideration of fatigue strength analysis. However, this vessel is similar to Ore Carrier in consideration of the overall characteristics of loaded cargo and the shape of cargo hold. Therefore we verified fatigue strength based on fatigue analysis procedure of ore carrier in DNV Rules and carried out the study for improving of fatigue strength of Slurry Iron Sand Carrier.

• Journal of Korean Association for Spatial Structures
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• v.7 no.2 s.24
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• pp.115-124
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• 2007

The initial shape is arrived at by a self-formation process, which accomplishes a form in the natural world, or is determined analytically by considering the equilibrium of initial stress only. Therefore, the self-formation process, which accomplishes a form in the natural world is grasped and the types of modeling techniques available to find the shapes of soft structures are well investigated and classified. To establish a form-finding modeling techniques, the models of string, soap film, fabric, rubber, plaster, and etc. are used. These modeling techniques can be used as a method of understanding the characteristics of structures when the material of model shows similar characteristics. Generally, the model test confirms the structure based on numerical analysis, at the same time it is important preceding process to develop such a program. With the above process, the relationship between model test and numerical analysis becomes a feedback process. Therefore, in this study, two examples which have been accomplished from such a technique are investigated and considered according to modeling process.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2005.06a
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• pp.585-588
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• 2005

Many process parameters have an effect on the auto-body panel forming process. A well designed blank shape causes the material to flow smoothly, reduces the punch and yields a product with uniform thickness distribution. Therefore, the determination of an initial blank shape plays the important role of saving time and cost in the auto-body panel forming process. For these reasons, some approaches to estimate the initial blank shape have been implemented, in this paper The one-step approach using a finite element inverse method will be introduced to predict the optimal forming with changing of blank pressure the developed program is applied to auto-body panel forming.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.36 no.11
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• pp.1361-1370
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• 2012

A shape optimization is proposed to obtain the desired final shape of forming and forging products in the manufacturing process. The final shape of a forming product depends on the shape parameters of the initial blank shape. The final shape of a forging product depends on the shape parameters of the billet shape. Shape optimization can be used to determine the shape of the blank and billet to obtain the appropriate final forming and forging products. The equivalent static loads method for non linear static response structural optimization (ESLSO) is used to perform metal forming and forging optimization since nonlinear dynamic analysis is required. Stress equivalent static loads (stress ESLs) are newly defined using a virtual model by redefining the value of the material properties. The examples in this paper show that optimization using the stress ESLs is quite useful and the final shapes of a forming and forging products are identical to the desired shapes.

• Journal of the Ergonomics Society of Korea
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• v.10 no.2
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• pp.31-42
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• 1991

To understand the shape of the neck in a view of garment planning, principal component analysis has been appliedto the measurement of the neck. The neck surface development and the cross sections of the neck have been observed. The materials consist of the body mearsurements, the neck surface developments and the cross sec- tions of the necks of a total of 108 korean woman students. The difference between the right side and the left side of the neck has not been reconginiged. But the differenece among the height of the front neck point, that of the side neck point and that of the back neck point has been recognized. 2. The initial 41 items have been found having variety and duplication. So two criteria have been made to solve those problems and the selection of 34 items have been made by each criterion. 3. 43 and 34 items have been compared by means of accumulative ratios of contribution and of clearness within the meaning of principal component. As a result, 34 measurement items have been further anylysis. 4. As a result of principal component analysis on the 34 items, the four principal components have been found obtaines and inter-preted. The four principal components are 1) the thick of the neck, 2) the front neck-line on the waist basic pattern, basic pattern, 3) the shape of the neck surface development, and 4) the back neck-line on the waist basic pattern. 5. According to the graphic informations concerning these principal components, the meaning of these four principal components has been grasped on the visual. As a result, there is a large individual difference in the shape of neck.