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Finite Element Analysis of the Hydro-mechanical Punching Process (정수압을 이용한 홀 펀칭공정의 유한요소 해석)

  • Yoon J.H.;Kim S.S.;Kim E.J.;Park H.J.;Choi T.H.;Lee H.J.;Huh H.
    • Transactions of Materials Processing
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    • v.15 no.3 s.84
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    • pp.220-225
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    • 2006
  • This paper investigates the characteristics of a hydro-mechanical punching process. The hydro-mechanical punching process is divided into two stages: the first stage is the mechanical half piercing in which an upper punch goes down before the initial crack is occurred; the second stage is the hydro punching in which a lower punch goes up until the final fracture is occurred. Ductile fracture criteria such as the Cockcroft, Brozzo and Oyane are adopted to predict the fracture of sheet material. The index values of ductile fracture criteria are calculated with a user material subroutine, VUMAT in the ABAQUS Explicit. The hydrostatic pressure retards the initiation of a crack in the upper region of the blank and induces another crack in the lower region of the blank during the punching process. The final fracture zone is placed at the middle surface of the blank to the thickness direction. The result demonstrates that the hydro-mechanical punching process makes a finer shearing surface than the conventional one as hydrostatic pressure increases.

Profile Ring Rolling Manufacturing Technology of Alloy 718 (초내열합금 링제품의 형상링 압연 제조 기술)

  • Kim, T.O.;Kim, K.J.;Kim, N.Y.;Lee, J.M.;Yeom, J.T.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.10a
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    • pp.425-428
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    • 2009
  • Aerospace engine application needs to stand high temperature and pressure. Because of its mechanical properties such as high strength at high temperature, Alloy 718 is used aerospace engine application about 80%. But alloy 718's mechanical properties cause some problem to manufacturing profile ring like damage of material and mold. In this study, alloy 718's mechanical properties investigated for knowing its formability and using FE-Simulation for designing profile ring roll process and mold shape. Profile ring rolling processing is designed with "Initial material$\rightarrow$Blank$\rightarrow$Linear Ring$\rightarrow$Profilering". Blank's heating temperature is setting $1100^{\circ}C$ for manufacturing a trial profile ring on the basis of FE-Simulation. As a result of manufacturing alloy 718 profile ring, it is possible to make near target profile shape ring with all of the processing condition which gives in this study.

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Analysis of Hydroforming Process for Automobile Subframe by FEM (유한요소법을 이용한 자동차 Subframe의 하이드로포밍 공정 해석)

  • Chang Y. C.;Lei L. P.;Kang B. S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2000.10a
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    • pp.149-152
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    • 2000
  • By using a three-dimensional finite element program HydroFORM-3D based on a rigid-plastic model, the hydroforming process for automobile subfrmae is analyzed in this study. The goal of this study is to accomplish preform design and determine the level of internal pressure for producing final hydroformed subframe component. Prior to hydroforming, the initial tube blank must be bent to the approximate centerline of the final part to enable the tube to be placed in the die cavity, After then, a preforming operation like stamping is carried out to the prebent tube. Finally, hydroforming process is performed to the preformed tube to get the final production. And through ductile fracture theory, the failure, bursting, is predicted during hydroforming process for tube blank with different diameter.

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Process and Die Design for the Forming of Flanged Thrust Engine Bearings (플랜지를 가진 추력 엔진베어링의 성형공정 및 금형 설계)

  • 김형종;곽인구
    • Transactions of Materials Processing
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    • v.9 no.5
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    • pp.478-485
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    • 2000
  • This study aims to Improve the productivity in forming of flanged thrust engine bearings from two kinds of laminated sheet materials by integrating the forming processes or by reducing the number of the subsequent sizing and machining processes or by modifying the forming tools used. For steel-Al rolled blank, a design scheme for the one-step forming operation and the geometry of the tool set required is suggested and is verified its usefulness by the finite element simulation. And for steel-Cu sintered blank, the results of experiment and finite element analysis show that it is possible to improve the dimensional accuracy of formed products and to reduce the number of sizing processes just by modifying the shape and dimensions of initial blanks and flange forming dies, and by controlling the spring force.

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Stamping Analysis and Die Design of Laser Welded Automotive Body (레이저 용접 차체의 성형해석과 금형설계)

  • Kim, Heon-Young;Shin, Yong-Seung;Kim, Koan-Hoi;Cho, Won-Seok
    • Transactions of Materials Processing
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    • v.7 no.4
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    • pp.382-392
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    • 1998
  • Computer simulations and test trials were carried out to obtain the optimal stamping conditions of the die design of the laser welded automotive body. The stamping process including gravity deflection bead calibration binder wrap, forming and spring back was simulated and compared with the results obtained from test trials. The production variables were determined from a preliminary operation and they were investigated in the simulation and the test trials. The formability was tested under the various conditions, such as the initial position of blank, blank holding force, corner radius and the shape of drawbead. Sound products without fracture, wrinkling and excessive weldline movement were produced by applying results obtained this investigation.

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Biosorption of Cobalt by Methanotrophic Biomass (메탄자화균에 의한 코발트의 생물흡착)

  • Lee, Moo-Yeal;Yang, Ji-Won
    • Journal of Korean Society of Environmental Engineers
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    • v.22 no.12
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    • pp.2163-2173
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    • 2000
  • The optimum pH range for biosorption of cobalt by methanotrophic bacteria was broadened to 6.0~12.0 which was compared to pH 10.5~11.5 of bios or bent-free control case. Removal efficiency of cobalt by methanotrophic biomass was pH dependent, but less sensitive than that of control. With 1.0 g biosorbent/L at initial solution pH 6.0. methanotrophic biomass took up cobalt from aqueous solutions to the extent of 170 mg/g biomass. As a result of scanning electron microscope(SEM) micrographs, cobalt removal by methanotrophic biomass seemed to be through adsorption on the surface of methanotrophic biomass and by exopolymer around the biomass. Optimum amount of methanotrophic biomass for maximum cobalt uptake was 1.0 g/L for initial 400 mg Co/L at initial pH 6.0. Removal efficiency of cobalt was slightly affected by ionic strength up to 2.0 M of NaCl and $NaNO_3$, respectively.

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On the "Virtual and Real" and Blankness in Chinese Landscape Painting

  • Dongqi, Liu
    • International Journal of Advanced Culture Technology
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    • v.10 no.3
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    • pp.174-183
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    • 2022
  • The abstract should summarize the contents of the paper and written below the author information. Use the word "Abstract" as the title, in 12-point Times New Roman, boldface type, italicized, centered relative to the column, initially capitalized, fixed-spacing at 13 pt., 12 pt. spacing before the text and 6 pt. after. The abstract content is to be in 11-point, italicized, single spaced type. Leave one blank line after the abstract, and then begin the keywords. All manuscripts must be in English. When it comes to the issue of "virtual and real" in traditional Chinese painting, the first impression is to describe the problems of painting strokes and ink, layout of pictures, etc., but it runs through the initial conception of the work, creation in the middle and aesthetic appreciation of the work. It exists in the whole process of artistic creation and appreciation. In essence, it is a problem of aesthetic thinking and philosophical thinking. Because the traditional Chinese painting theory is influenced by Taoism, when the concept of "virtual and real" is implemented in the specific picture of Chinese painting, it is contained in the specific shape of "physics", that is, the painting theory research of "blank space" in the picture. Based on the traditional Taoist philosophy of China, this paper takes the "virtual and real" view in Lao Zhuang's thought as the research object, deeply analyzes and compares its relationship with the "virtual and real" in Chinese landscape painting, and finds out their artistic spirit, essential characteristics and how to present them. This paper mainly discusses the internal relationship between Taoist philosophy and "virtual and real" in Chinese landscape painting from the following aspects. The introduction expounds the origin, purpose, significance, innovation and research methods of the topic. This paper analyzes the philosophical thoughts about landscape in the philosophical thoughts represented by Lao Tzu and Zhuangzi. The development of Chinese traditional aesthetics theory is closely related to Taoist philosophy, which has laid the foundation and pointed out the direction for the development of Chinese painting theory since ancient times. It also discusses the influence of the Taoist philosophy of "the combination of the virtual and real" on the emergence and development of the artistic conception of landscape painting. Firstly, through the analysis of the artistic conception of landscape painting and its constituent factors, it is pointed out that the artistic conception is affected by the personality and the painting artistic conception. Secondly, through the Taoist thought of "the combination of the virtual and real" in landscape painting, so as to reflect that it is the source of the artistic conception of Chinese landscape painting. It is the unique spiritual concept of "Yin and Yang" and "virtual and real" that creates the unique "blank space" aesthetic realm of Chinese painting in the composition of the picture. Finally, it focuses on the "nothingness" in Taoist philosophy and the "blank space" in Chinese landscape painting. The connotation of the "blank space" in Chinese painting exceeds its own expressive significance, which makes the picture form the aesthetic principle of emotional blending, virtual and real combination and dynamic and static integration. Through the "blank space", it deepens the artistic characteristics of the picture and sublimates the expression of "form" in Chinese painting.

Two-Stage Design Optimization of an Automotive Fog Blank Cover for Enhancing Its Injection Molding Quality (자동차용 안개등 커버의 사출성형 품질 향상을 위한 2 단계 설계 최적화)

  • Park, Chang-Hyun;Ahn, Hee-Jae;Choi, Dong-Hoon;Pyo, Byung-Gi
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.8
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    • pp.1097-1103
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    • 2010
  • Injection pressure, an important factor in the filling procedure, should be minimized to enhance injection molding quality. In addition, warping deformation and weld lines, which are representative failures, should be avoided to enhance injection molding quality. To improve injection molding quality, the design procedure for an automotive fog blank cover is divided into two stages. In the first stage, we optimally obtain injection molding process variables that minimize injection pressure and warping deformation by using design of experiments, approximation and optimization techniques equipped in PIAnO (Process Integration, Automation and Optimization), a commercial PIDO (Process Integration and Design Optimization) tool. Then, we determine the thickness of the automotive fog blank cover that enables us to avoid generating weld lines. The design results we obtain in this study are found far better than those of the initial design, which demonstrates the effectiveness of our design method.

Finite Element Inverse Analysis of an S-rail Forming Process with Direct Mesh Mapping Method and Crash Analysis considering Forming Effects (직접격자 사상법을 이용한 S-rail 성형공정의 유한요소 역해석 및 성형효과를 고려한 충돌해석)

  • Kim, Seung-Ho;Huh, Hoon
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2002.05a
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    • pp.125-128
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    • 2002
  • The automotive industry have made an effort to reduce the weight of vehicle structures with increased safety, while initial model of the final product does not contain any prehistoric effects in a design stave. It takes lots of time to calculate forming effects that have great influences on the energy absorption of structures. In this paper, finite element inverse analysis is adopted to calculate forming effects, such as thickness variation and effective plastic strain as well as an initial blank shape with small amount of computation time. Crash analysis can be directly performed after inverse analysis of the forming process without remeshing scheme. The direct mesh mapping method is used to calculate an initial guess from the sliding constraint surface that is extracted from the die and punch set. Analysis results show that energy absorption of structures is increased with consideration of forming effects and finite element inverse analysis is usefully applicable to calculate forming erects of vehicle structures for the crash analysis.

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구형 압력용기의 초소성 성형 공정에서 두께변화 예측에 관한 이론해석

  • Yoon, Jong-Hoon;Lee, Ho-Sung;Jang, Young-Soon;Yi, Yeong-Moo
    • Aerospace Engineering and Technology
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    • v.2 no.2
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    • pp.133-141
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    • 2003
  • When superplastic forming process is employed in manufacturing spherical pressure vessel, the thickness and spherical profile are not constant and varies during the forming process. In the current study, theoretical analysis for the prediction of thickness change was carried out under the consideration of membrane theory which has been employed in Kuglov et. al.'s study. Then the thickness of initial blank to obtain the required thickness at the final forming step, the time vs. pressure profile which yields uniform deformation in blank, and the thickness distribution according to the position at each forming step have been determined. The employed model and the developed analytical code were verified throughout comparing the theoretical predictions at each forming stage with the experimental results shown in literature.

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