• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2008년도 춘계학술대회 논문집
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• pp.396-399
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• 2008

A visco-plastic self-consistent (VPSC) polycrystal model has been applied to simulate texture simulation and anisotropic properties of DP steels during deep drawing process. In order to evaluate the strain path during deep drawing, a steady state was assumed in the flange part of deep drawn cup. The final stable orientations were strongly dependent on the initial location in the blank. The evolution of anisotropy of DP steel sheets has been demonstrated through comparison of plastic strain rate vector at the different plastic strain levels.

• 소성∙가공
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• 제12권7호
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• pp.647-653
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• 2003

A systematic approach for the process design in deep drawing is necessary to improve the quality of drawn cups. This study concentrates mainly on the influence of process design strategy on the product quality. Different types of process design were chosen from initial blank of 100mm in diameter to make final cup of 50mm in diameter. In order to make this cup, we used 2-stage deep drawing. Forming analyses are carried out to find out better design in terms of drawing force. It is proposed that the process design, in which maximum drawing forces during successive operations are equal, is a more desirable one. Through experiment, it is found that the proposed case shows equivalent values in terms of maximum drawing force during successive operations in real process and can achieve the best product quality in terms of dimensional accuracy. Thus, it is shown that proposed design is very effective in the improvement of quality in drawn cups and may be extended to deep drawing with more stages.

• 대한기계학회논문집
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• 제13권5호
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• pp.886-900
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• 1989

본 연구에서는 블랭크홀더력이 디프드로잉 성형성성에 미치는 영향에 대해 알아보고자 윤활조건에 따라 블랭크홀더력의 적정 범위를 이론적으로 파악해 보고, 실험의 경우 고강성 스프링형 블랭크홀더 방식에서 나타나는 디프드로잉 특성 및 초기블랭크홀더력의 성한한계에 관하여 검토하는 것으로 하였다.

• 소성∙가공
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• 제15권6호
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• pp.445-452
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• 2006

In most of automobile body panel manufacturing, trimming process is generally performed before flanging. To find feasible trimming line is crucial in obtaining accurate edge profile after flanging. Section-based method develops blank along manually chosen section planes and find trimming line by generating loop of end points. This method suffers from inaccurate results of edge profile. On the other hand, simulation-based method can produce more accurate trimming line by iterative strategy. In this study, new fast simulation-based method to find feasible trimming line is proposed. Finite element inverse method is used to analyze the flanging process because final shape after flanging can be explicitly defined and most of strain paths are simple in flanging. In utilizing finite element inverse method, the main obstacle is the initial guess generation for general mesh. Robust initial guess generation method is developed to handle genera] mesh with very different size and undercut. The new method develops final triangular mesh incrementally onto the drawing tool surface. Also in order to remedy mesh distortion during development, energy minimization technique is utilized. Trimming line is extracted from the outer boundary after finite element inverse method simulation. This method has many advantages since trimming line can be obtained in the early design stage. The developed method is verified by shrink/stretch flange forming and successfully applied to the complex industrial applications such as door outer flanging process.

• 대한환경공학회지
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• 제22권12호
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• pp.2149-2161
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• 2000

중금속 폐수 및 방사성 폐액 속에 포함된 납과 코발트를 제거하기 위해 생물흡착제로 Absidia coerulea와 Thraustochitrium sp.를 사용하여 흡착실험을 진행하였다. 납과 코발트 제거의 최적 pH 영역은 blank의 경우 각각 8.4~11.2, 10.5~11.5, Absidia coerulea는 6.5~11.4, 8.6~12.0, 그리고 Thraustochitrium sp.는 4.2~10.5, 8.9~11.6이었다. 초기 pH 5.0에서 1 g/L의 생물흡착제를 투입했을 때 Absidia coerulea와 Thraustochitrium sp.는 104와 125 mg/g dry biomass의 납을 제거할 수 있었으며, 초기 pH 6.0에서 코발트는 단지 2와 20 mg Co/g dry biomass만을 제거할 수 있었다. 초기 500 mg Pb/L, pH 5.0에서 최적 생물흡착제 투입량은 Absidira coerulea와 Thraustochitrium sp.가 각각 0.2 g/L이었으며, 초기 200 mg Co/L, pH 6.0에서는 3.0 g/L이었다 . Absidia coerulea와 Thraustochitrium sp.는 납에 대해서 높은 흡착능을 보였으나 코발트에 대해서는 비교적 낮은 흡착능을 보였다.

• 한국산학기술학회논문지
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• 제21권3호
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• pp.335-341
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• 2020

본 연구의 목적은 shear bond strength을 이용하여 pressed lithium disilicate 전장도재와 zirconia core의 접착을 비교 분석하는 것이다. Zirconia blank(Zirtooth, HASS, Gangneung, Korea)에 각 pressed ceramic(IPS e.max Zirpress, Vita PM9, GC Initial IQ, HASS Rosetta UP)이 적용된 시편을 제작하였다(N=40). 전단결합강도를 비교 평가하기 위해 The Schmitz-Schulmeyer test method을 이용하였고 산출된 파괴하중의 값을 분석했다. 산출된 네 가지 전단결합강도 값들 간의 평균 비교는 일원분산분석(one-way ANOVA)을 통해 이루어졌고, Tukey의 사후검정을 실시하여 서로 간의 평균 차이가 통계적으로 유의함을 검증하였다. 또 파절면의 3D 분석을 통하여 파괴 표면을 관찰하여, 그 파괴 양상도 분류하였다. 실험군별 전단결합강도는 IPS e.max Zirpress 16.69±3.11MPa, VITA PM9 14.21±3.63MPa, GC Initial IQ 11.17±2.92MPa, HASS Rosetta SM 27.90±5.71MPa이었으며, Lithium disilicate ceramic veneer(HASS Rosetta SM)의 결합 강도는 다른 제품들보다 통계적으로 유의하게 높았다(p<0.05). 또, 파괴면의 유형 분류 결과, 모든 시편에서 cohesive 파괴는 관찰되지 않았고 주로 adhesive와 cohesive가 같이 조합된 파괴 유형이 관찰되었다. 본 연구 결과에 의해서 pressed lithium disilicate 전장도재가 기존의 pressed to zirconia system보다 나은 접착력을 보여주었다.

• 소성∙가공
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• 제25권6호
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• pp.379-389
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• 2016

As a stator for steam turbine diaphragm, hollow-type nozzle stator to substitute for conventional solid one is introduced in this study. This hollowed stator can be separated into two parts such as upper and lower plates with large and curved surface area. This study focuses on thick plate forming process for the upper plate of the hollow-partitioned nozzle stator. First, to reduce forming defects such as under-cut and localized thinning of the deformed plate, and to avoid tool interruption between forming punch and lower die, tool design including the position determination of forming surfaces is performed. Uni-axial tensile tests are carried out using SUS409L steel plate with initial thickness of 5.00mm, and plastic strain ratio (r-value) is also obtained. Due to the asymmetric curved configuration of the upper plate, it is hard to adopt a series of blank holder or draw-bead, so the initial plate during this thick plate forming experiences unstable and non-uniform contact. To easy this forming difficulty and find suitable tool geometry without sliding behavior of the workpiece in the die cavity, two geometric parameters with respect to each shoulder angle of the lower die and the upper punch are adopted. FE models with consideration of 21 combinations for the geometric parameters are built-up, and numerical simulations are performed. From the simulated and predicted results, it is shown that the geometric parameter combinations with ($30^{\circ}$, $90^{\circ}$) and ($45^{\circ}$, $90^{\circ}$) for the shoulder angle of the lower die and the upper punch are suitably applied to this upper plate forming of the hollow-partitioned nozzle stator used for the turbine diaphragm.

• International Journal of Precision Engineering and Manufacturing
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• 제2권2호
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• pp.38-47
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• 2001

This paper decribes the development of computer-aided design of a very precise progressice die for lead frame of semiconductor chip. The approach to the system is based on knowledgr-based rules. Knowledge of fie이 experts. This system has been written in AutoLISP using AutoCAD ona personal computer and the I-DEAS drafting programming Language on the I-DEAS mater series drafting with on HP9000/715(64) workstation. Data exchange between AutoCAD and I-DEAS master series drafting is accomplished using DXF(drawing exchange format) and IGES(initial graphics exchange specification) files. This system is composed of six main modules, which are input and shape treatment, production feasibility check, strip layout, data conversion, die layout, and post processing modules. Based on Knowledge-based rules, the system considers several factors, such as V-notches, dimple, pad chamfer, spank, cavity punch, camber, coined area, cross bow, material and thickness of product, complexities of blank geometry and punch profiles, specifications of available presses, and the availability of standard parts. As forming processes and the die design system using 2D geometry recognition are integrated with the technology of process planning, die design, and CAE analysis, the standardization of die part for lead frames requiting a high precision process is possible. The die layout drawing generated by the die layout module s displayed in graphic form. The developed system makes it possible to design and manufacture lead frame of a semiconductor more efficiently.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2006년도 춘계학술대회 논문집
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• pp.373-376
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• 2006

The ring rolling design for a large-scale Ti-6Al-4V alloy ring was performed with a calculation method and FEM simulation. The ring rolling design includes geometry design and optimization of process variables. The calculation method was to determine geometry design such as initial billet and blank size, and final rolled ring shape. A commercial FEM code, SHAPE was used to simulate the effect of process variables in ring rolling on the distribution of the internal state variables such as strain, strain rate and temperature. In order to predict the forming defects during ring rolling, the process-map approach based on Ziegler's instability criterion was used with FEM simulation. Finally, an optimum process design to obtain sound Ti-6Al-4V rings without forming defects was suggested through combined approach of Ziegler's instability map and FEM simulation results.

• 한국지능시스템학회논문지
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• 제22권1호
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• pp.42-48
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• 2012

시맨틱 웹이 대두되면서 온톨로지의 사용이 점차 늘어나고 있다. 동일한 분야에 관한 온톨로지일지라도 구축 방법과 활용 형태에 따라 같은 개념이 다른 형태로 표현되거나, 다른 개념이 같은 형태로 표현될 수 있다. 이러한 온톨로지들을 공유하고 재사용하기 위해서는 온톨로지의 매핑이 필요하다. 본 논문에서는 온톨로지의 어휘 정보를 이용하여 다단계로 매핑하고, 이 결과를 기반으로 구조 정보의 유사성을 검사하는 방법을 제안한다. 온톨로지에서 어휘 정보가 부여되지 않는 블랭크 노드를 추가로 확장하여 매핑 성능을 향상시켰다. 실험을 통하여 86.38%의 F1-measure값을 얻을 수 있었다.