• Title/Summary/Keyword: Industrial Controller

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Development of Embedded System Based Cortex-M for Smart Manufacturing (스마트 제조를 위한 Cortex-M 기반 임베디드 시스템 개발)

  • Cho, Choon-Nam
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.33 no.4
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    • pp.326-330
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    • 2020
  • Small-scale production control systems for smart manufacturing are becoming increasingly necessary as the manufacturing industry seeks to maximize manufacturing efficiency as the demand for customized product production increases. Correspondingly, the development of an embedded system to realize this capability is becoming important. In this study, we developed an embedded system based on an open source system that is cheaper than a widely applied programmable logic controller (PLC)-based production control system that is easier to install, configure, and process than a conventional relay control panel. This embedded system is system is based on a low-power, high-performance Cortex M4 processor and can be applied to smart manufacturing. It is designed to improve the development environment and compatibility of existing PLCs, control small-scale production systems, and enable data collection through heterogeneous communication. The real-time response characteristics were confirmed through an operation test for input/output control and data collection, and it was confirmed that they can be used in industrial sites.

Development of NCS-Based Technical Education Program for Analog Signal Processing (아날로그 신호처리를 위한 NCS 기반 기술교육 프로그램 개발)

  • Cho, Choon-Nam
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.33 no.6
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    • pp.510-514
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    • 2020
  • Vocational education needs to be transformed to cultivate talents with diverse fusion competencies, which is in line with the recent changes that have become a part of the complex technological developments in the 4th Industrial Revolution. Therefore, it is very important for college graduates to obtain employment skills as they are required to prepare for careers within the complex environments of future societies. With the transition to the Internet of Things (IoT)-based control in the manufacturing industry, the development of technological education and related training programs is required to cultivate practical talents for students who have acquired not only the information on existing programmable logic controller (PLC)-based technology, but also that on embedded programming technology. Therefore, to develop an NCS-based education program for analog signal processing to ensure that programming can easily be learned for cultivating practical talent, this study summarizes the opinions of field experts, selects the appropriate NCS competency unit, and designs an adequate technology education training program.

Klystron and Modulator Controller for L-band Industrial Accelerator System (L-band 산업용 가속기 RF 증폭기의 전원장치를 위한 제어기 개발)

  • Kwon, S.J.;Son, Y.G.;Jang, S.D.;Oh, J.S.;Cho, M.H.;NamKung, W.;Jung, K.H.;Lee, K.T.;Park, S.W.
    • Proceedings of the KIEE Conference
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    • 2007.07a
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    • pp.1468-1469
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    • 2007
  • 포항가속기 연구소에서는 RIS 프로젝트 사업과제의 일환인 L-band 산업용 전자빔 가속기의 제작 및 기술개발 연구를 철원의 물리기술연고소 주관으로 수행하고 있다. L-band 산업용 전자빔 가속기는 전자빔에 의한 고분자개질 공정, 농수산물의 멸균 및 의료기기의 멸균 등에 적용이 가능하다. 포항가속기연구소에서는 10 MeV급 산업용 전자빔 조사장치에 적용되는 RF증폭기용 펄스 전원장치인 모듈레이터를 설계, 제작을 하였다. 펄스 전원장치인 이 모듈레이터 시스템은 평균 출력 60 kW, 펄스폭 7 us, 펄스반복율 300 Hz의 L-band 상업용 RF 증폭기 전원장치이며, RF 증폭기로 사용되는 클라이스트론은 Thales 사의 TV2022D를 사용하였다. 본 논문에서는 펄스 전원장치인 모듈레이터의 운전과 인터록을 위한 제어장치의 개발과 제작에 대하여 논하고자 한다.

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Development of Ultrasonic Inspection System and Application to Overlay Weld Flaw Detection (초음파 자동 검사시스템의 개발과 오버레이 용접부의 결함검사)

  • Nam, Young-Hyun;Seong, Un-Hak
    • Journal of the Korean Society for Nondestructive Testing
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    • v.20 no.6
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    • pp.562-567
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    • 2000
  • Many pressure vessels for power and industrial plant are fabricated from low alloy carbon steels. The inner sides of pressure vessels are commonly weld-cladded with austenitic stainless steels to minimize problems of corrosive attack. Disbonding cracks are often detected at the transition region of welding interlayer, which is serious problem to reliability of pressure vessels. We have developed C-scan system to high speed inspection of overlay weld using DSP(digital signal processor). This system consists of signal processing parts (oscilloscope, pulser/receiver, digitizer, DSP), scanner, program and position controller. The developed system has been applied to a practical ultrasonic testing in overlay weld, and demonstrated high speed with precision

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A Study of Hydraulic Actuator Based On Electro Servo Valve For A Walking Robot (보행 로봇을 위한 서보밸브 구동 유압 액추에이터의 특성 분석)

  • Cho, Jung San
    • Journal of Drive and Control
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    • v.13 no.2
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    • pp.26-33
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    • 2016
  • This paper describes of a mathematical and real experimental analysis for a walking robot which uses servo valve driven hydraulic actuator. Recently, many researchers are developing a walking robot based on hydraulic systems for the difficult and dangerous missions such as walking in the rough terrain and carrying a heavy load. In order to design and control a walking robot, the characteristics of the hydraulic actuators in the joint through the view point of walking such as controllability and backdrivability must be analyzed. A general mathematical model was used for analysis and proceeds to position and pressure changes characteristic of the input and backdrivability experiment. The result shows the actuator is a velocity source, had a high impedance, the output stiffness is high in contact with the rigid external force. So stand above the controller and instruments that complement the design characteristics can be seen the need to apply a hydraulic actuator in walking robot.

Experimental Study on the Performance of Refrigeration Cycle for various RPM of Inverter Scroll Compressor (전동 스크롤압축기의 운전rpm에 따른 냉동사이클의 성능에 대한 실험적 연구)

  • Lee, K.S.;Lee, K.A.;Lee, H.Y.;Lee, Y.S.;Kim, Jeongbae
    • Journal of the Korean Solar Energy Society
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    • v.34 no.3
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    • pp.42-48
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    • 2014
  • An experimental study was performed estimating COP(Coefficient of Performance) of air-conditioning cycle with inverter scroll compressor. All experiments were done for various compressor speeds from 1000~4000 rpm and used the inverter controller called CANDy to change the compressor rpm. The air-conditioning cycle components in the apparatus were used as same with components of YF hybrid car. To estimate the COP, this study measured the temperature and pressure at inlets and outlets of compressor, condenser, and evaporator. And also measured the compressor input power using Powermeter. Through the experiments, the maximum error to estimate COP was shown about ${\pm}6.09%$ at 3500rpm. This study revealed that the condenser temperature and pressure were increased and the evaporator temperature and pressure were decreased with the increased compressor speed. And also, the COP was decreased with increased compressor speed. Those results can be used the basic and fundamental data to design the air-conditioning cycle with inverter scroll compressor.

Securing a Cyber Physical System in Nuclear Power Plants Using Least Square Approximation and Computational Geometric Approach

  • Gawand, Hemangi Laxman;Bhattacharjee, A.K.;Roy, Kallol
    • Nuclear Engineering and Technology
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    • v.49 no.3
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    • pp.484-494
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    • 2017
  • In industrial plants such as nuclear power plants, system operations are performed by embedded controllers orchestrated by Supervisory Control and Data Acquisition (SCADA) software. A targeted attack (also termed a control aware attack) on the controller/SCADA software can lead a control system to operate in an unsafe mode or sometimes to complete shutdown of the plant. Such malware attacks can result in tremendous cost to the organization for recovery, cleanup, and maintenance activity. SCADA systems in operational mode generate huge log files. These files are useful in analysis of the plant behavior and diagnostics during an ongoing attack. However, they are bulky and difficult for manual inspection. Data mining techniques such as least squares approximation and computational methods can be used in the analysis of logs and to take proactive actions when required. This paper explores methodologies and algorithms so as to develop an effective monitoring scheme against control aware cyber attacks. It also explains soft computation techniques such as the computational geometric method and least squares approximation that can be effective in monitor design. This paper provides insights into diagnostic monitoring of its effectiveness by attack simulations on a four-tank model and using computation techniques to diagnose it. Cyber security of instrumentation and control systems used in nuclear power plants is of paramount importance and hence could be a possible target of such applications.

A Study on Building a Test Bed for Smart Manufacturing Technology (스마트 제조기술을 위한 테스트베드 구축에 관한 연구)

  • Cho, Choon-Nam
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.34 no.6
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    • pp.475-479
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    • 2021
  • There are many difficulties in the applications of smart manufacturing technology in the era of the 4th industrial revolution. In this paper, a test bed was built to aim for acquiring smart manufacturing technology, and the test bed was designed to acquire basic technologies necessary for PLC (Programmable Logic Controller), HMI, Internet of Things (IoT), artificial intelligence (AI) and big data. By building a vehicle maintenance lift that can be easily accessed by the general public, PLC control technology and HMI drawing technology can be acquired, and by using cloud services, workers can respond to emergencies and alarms regardless of time and space. In addition, by managing and monitoring data for smart manufacturing, it is possible to acquire basic technologies necessary for embedded systems, the Internet of Things, artificial intelligence, and big data. It is expected that the improvement of smart manufacturing technology capability according to the results of this study will contribute to the effect of creating added value according to the applications of smart manufacturing technology in the future.

Zero-Knowledge Realization of Software-Defined Gateway in Fog Computing

  • Lin, Te-Yuan;Fuh, Chiou-Shann
    • KSII Transactions on Internet and Information Systems (TIIS)
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    • v.12 no.12
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    • pp.5654-5668
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    • 2018
  • Driven by security and real-time demands of Internet of Things (IoT), the timing of fog computing and edge computing have gradually come into place. Gateways bear more nearby computing, storage, analysis and as an intelligent broker of the whole computing lifecycle in between local devices and the remote cloud. In fog computing, the edge broker requires X-aware capabilities that combines software programmability, stream processing, hardware optimization and various connectivity to deal with such as security, data abstraction, network latency, service classification and workload allocation strategy. The prosperous of Field Programmable Gate Array (FPGA) pushes the possibility of gateway capabilities further landed. In this paper, we propose a software-defined gateway (SDG) scheme for fog computing paradigm termed as Fog Computing Zero-Knowledge Gateway that strengthens data protection and resilience merits designed for industrial internet of things or highly privacy concerned hybrid cloud scenarios. It is a proxy for fog nodes and able to integrate with existing commodity gateways. The contribution is that it converts Privacy-Enhancing Technologies rules into provable statements without knowing original sensitive data and guarantees privacy rules applied to the sensitive data before being propagated while preventing potential leakage threats. Some logical functions can be offloaded to any programmable micro-controller embedded to achieve higher computing efficiency.

Design of Creep Function for Forklift Automatic Transmission (지게차 자동변속기 저속주행기능 설계)

  • Jung, Gyuhong
    • Journal of Drive and Control
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    • v.18 no.2
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    • pp.46-55
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    • 2021
  • A forklift is a powered industrial vehicle used to lift and move materials over short distances. Nowadays, almost all forklifts are equipped with an automatic transmission due to its improved operator comfort and increased productivity. Thanks to marked improvement of transmission control unit equipped with highly-advanced microcontrollers, recently developed automatic transmission for forklift have various auxiliary functions such as creep, auto retardation, and automatic shift with excellent shift quality. This paper deals with the creep function which enables one to maneuver a forklift at the designated low speed by slip control of clutches. The design of creep function was based on four modes of creep operation depending on the status of the operator's shift lever and accelerator pedal. Control algorithms and control parameters for each mode were designed to achieve the desired static and dynamic performance. Vehicle test for the designed creep function was carried out with an independently developed embedded controller. Test results confirmed good creep speed control without speed error at a steady state with a mild shift shock during mode changes by stepping or releasing the accelerator.