• Title/Summary/Keyword: Industrial Blower

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Computation of theoretical design parameter of sin91e Phase SRM for a blower drives (송풍기 구동용 단상 SRM의 이론적 설계파라미터 산정)

  • Lee, Jong-Han;Lee, Chung-Won;Lee, Eun-Woong;Oh, Young-Woong
    • Proceedings of the KIEE Conference
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    • 2003.04a
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    • pp.88-90
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    • 2003
  • SRM has a characteristic of a robust, simple structure and wide operating ranges. So, recently it has studied and developed in many kinds and forms with the technology of power electronics and analysis and design by use of computer. Also, It is used in a very wide range of industrial applications. In particular, single phase switched reluctance motor has a merit in practical use because it has simple operating drives and control systems, very high energy density per unit volume comparing with three phase SRM. But it must have a starting device. In this paper design procedures of single phase SRM development for blower drives are presented. It is selected the design parameters by compared with design theory of general electric machine and poly phase SRM. Also it is simulated the designed prototype model by FEM for the prediction of characteristics.

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A Study on Noise in Waste Facilities (폐기물 소각시설 내부 소음에 관한 연구)

  • Seo, Byung-Suk;Park, Ro-Gook;Jeon, Yong-Han
    • Journal of the Korea Safety Management & Science
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    • v.22 no.2
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    • pp.15-21
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    • 2020
  • Industrial facilities need design to predict and reduce noise from design to prevent and reduce noise. The purpose of this study is to predict worker's environment and evaluate safety by analyzing noise inside underground blower room and air compressor room with fluid machinery in waste facility. This waste incineration facility was analyzed based on the ground floor, ground floor blower chamber, and air compressor chamber. The results of SPL(Sound Pressure Level) analysis at 1.5m away, which are frequently used to measure the SPL as a noise source, are as follows. SPL of basement level: 46.80[dB], SPL of ground layer: 48.57[dB]. As a result, it was expected that the noise level would be considerably lower than the 8 hours 50[dB] noise exposure per day.

The Improvement of Output Characteristics of BLDC Motor for Fan Blower (송풍팬용 외전형 BLDC 모터의 출력특성 개선)

  • Chae, M.G.;Cha, H.R.;Yun, C.H.;Jung, T.U.;Choi, M.H.
    • Proceedings of the KIEE Conference
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    • 2007.07a
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    • pp.1023-1024
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    • 2007
  • 외전형 모터는 내전형 모터에 비해 회전하는 회전자 부분이 외부에 존해해서 적은 토크에도 많은 출력을 얻을 수 있고 크기도 줄일 수 있기 때문에 송풍기용으로 많이 사용되고 있고, 점차적으로 프리미엄화 되어가고 있기 때문에 BLDC 모터를 채용하고 있는 추세이다. 본 논문에서는 기존에 양산되는 송풍기용 BLDC 모터를 대상으로 원가를 증가시키지 않고 출력 특성을 향상시키기 위한 최적 사양의 설계를 위해 다양한 변수들을 가지고 해석을 수행하였다. 또한 출력특성을 개선하기 위해서 코일의 선경, 턴 수와 적층 길이, 스큐 각도와의 상관 관계를 해석하여 외전형 BLDC 모터의 성능을 분석하여 보았고 모터의 전체적인 성능 향상과 원가 절감 등의 관점에서 해석을 수행하였다.

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HVOF spray coating of WC-metal powder for the improvement of friction, wear and corrosion resistance of magnetic bearing shaft material of turbo blower (터보불로워 용 회전체 주축 소재의 마찰, 마모 및 부식 저항 향상을 위한 WC-metal 분말의 초고속화염용사코팅)

  • Joo, Y.K.;Yoon, J.H.;Cho, T.Y.;Chun, H.G.
    • Corrosion Science and Technology
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    • v.12 no.1
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    • pp.7-11
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    • 2013
  • High velocity oxy-fuel (HVOF) spray coating of WC-metal powder (powder) was carried out to improve the resistances of friction, wear and corrosion of magnetic bearing shaft material Inconel718 (In718) of turbo blower. A micron sized WC-metal powder (86.5% WC, 9.5% Co 4% Cr) was coated onto In718 surface using HVOF thermal spraying. During the spraying, the binder metals and alloy such as Co, Cr and Co-Cr alloy were molten and a small portion of WC particles were partially decomposed to $W_2C$ and free carbon at above its decomposition temperature of $1250^{\circ}C$. The free carbon and excessively sprayed oxygen formed carbon oxide gases, resulting a porous coating of porosity of $2.2{\pm}0.3%$. The surface hardness of substrate increased approximately three times from 400 Hv of In718 to $1260{\pm}30Hv$ of the coating The friction coefficients of the coating were approximately $0.33{\pm}0.03$ at $25^{\circ}C$ and $0.26{\pm}0.03$ at $450^{\circ}C$. These values were smaller than those of In718 substrate at both temperatures due to the lubrication from the free carbon and the cobalt oxide debris. The corrosion resistance of the coating was higher than that of In718 both in salt water of 3.5% NaCl and acid of 1 M HCl solutions, on the contrary, it was lower in base solution of 1 M NaOH. According to this study, the HVOF WC-metal powder coating is recommended for the durability improvement of magnetic bearing shaft of turbo blower.

기류방출형 정전기제거장치의 개발에 관한 연구

  • 이동훈;박훈규
    • Proceedings of the Korean Institute of Industrial Safety Conference
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    • 2003.05a
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    • pp.167-172
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    • 2003
  • 액정판넬(LCD) 및 반도체 제조공정에 있어서 정전기 발생으로 인하여 미세한 먼지가 LCD 및 반도체 웨이퍼에 부착되거나, 정전기 방전에 의해 반도체소자 및 LCD 유리기판상의 패헌의 파괴를 야기하여 제품의 수율을 저하시키고 제조원가를 상승시키는 주요한 요인이 된다. 현재 이러한 제조공정에서 정전기를 위한 대책으로 코로나방전에 의한 이온바(Ion Bar) 및 이온브로어(Ion Blower)를 제전설비로 사용하고 있으나, 이 장치는 코로나 방전에 의한 이온을 발생시키고 이온화된 공기를 불어 내기 위하여 팬을 사용하여 공기를 대류 시킨다.(중략)

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Configuration Design of Multi Purpose Snow Removal System (다 목적 제설장비 시스템 설계)

  • Lee, Jang-Yong
    • Journal of Korean Institute of Industrial Engineers
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    • v.37 no.4
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    • pp.415-420
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    • 2011
  • Snow removal system is named for machinery which manages roads for passing of pedestrians and automobiles when snow is piled up on the road. This paper studies configuration design of snow removal system that has several functions-melting snow in the street without moving it to other place, transferring snow to the melter and cleaning road by spraying water for cleaning road. These sorts of functions are analyzed by function decomposition method of Kirshman and Fadel and, based upon which, machine parts are selected. Layout design would follow functional design to testify if the selected component satisfies space which is allowed by constraints.

FEA-based Torque Ripple and Noise Reduction of DC Motor for Automotive Air-Conditioning (유한요소 해석 기반 자동차 공조용 DC모터 토크 리플과 소음 저감에 관한 연구)

  • Hwang, Myeonghwan;Kim, Donghyeon;Yang, Seungjin;Cha, Hyunrok;Han, Jongho
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.66 no.12
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    • pp.1895-1898
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    • 2017
  • This paper discusses methods for the torque ripple and noise reduction of DC motors for automotive air-conditioning based on electromagnetic field analysis. The target of the motor is a blower motor, and to reduce cogging torque and the torque ripple, the optimum model was selected by deforming the brush or commutator shape. In addition, to reduce the cogging torque, the model design was carried out by applying the skew method and the magnetization method of a magnet to the rotor. For optimization, the shape, material, and drive system of the motor were selected using an electromagnetic field as the analysis tool, and the method of reducing the cogging torque was applied to 4-pole, 12- and 13-slot motors considering the mechanical part. Lastly, this paper confirmed thatthemethod, which proposed how much noise, cogging torque, and vibration are reduced, improves through practical analysis.

Experimental Study on Energy Saving through FAN Airflow Control in the Generator Room of a 9200-ton Training Ship (9200톤급 실습선 발전기실 FAN 송풍유량 제어를 통한 선박에너지 절약에 관한 실험적 연구)

  • Moon-seok Choi;Chang-min Lee;Su-jeong Choe;Jae-jung Hur;Jae-Hyuk Choi
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.29 no.6
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    • pp.697-703
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    • 2023
  • As a part of the global industrial efforts to reduce environmental pollution owing to air pollution, regulations have been established by the International Maritime Organization (IMO). The IMO has implemented various regulations such as EEXI, EEDI, and CII to reduce air pollution emissions from ships. They are also promoting measures to decrease the power consumption in ships, aiming to conserve energy. Most of the power used in ships is consumed by electric motors. Among the motors installed on ships, the engine room blower that takes up a significant load, operates at a constant irrespective of demand. Therefore, energy savings can be expected through frequency control. In this study, we demonstrated the efficacy of energy savings by controlling the frequency of the electric motor of the generator blower that supplies combustion air to the generator's turbocharger. The system was modeled based on the output data of the turboharger outlet temperature in response to the blower frequency inpu. A PI control system was established to control the frequency with the target being the turbocharger outlet temperature. By maintaining the turbocharger design standard outlet temperature and controlling the blower frequency, we achieved an annual energy saving of 15,552kW in power consumption. The effectiveness of energy savings through frequency control of blower fans was verified during the summer (April to September) and winter (March to October) periods. Based on this, we achieved annual fuel cost savings of 6,091 thousand won and reduction of 8.5 tons of carbon dioxide, 2.4 kg of SOx, and 7.8 kg of NOx air pollutants on the training ship.

A Study on Structural Characteristics of Axial Fans Operating Speed Using Finite Element Analysis (유한요소해석을 이용한 축류팬 운전속도별 구조특성에 대한 연구)

  • Kook, Jeong-Keun;Cho, Byung-Kwan
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.22 no.2
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    • pp.593-601
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    • 2021
  • The axial fan is an element of a blower used for ventilation in various industrial fields. Many studies on aerodynamic performance have been conducted to assess axial fans using fluid dynamics. The subject was a large axial fan size, 1800 mm in diameter with 100 horsepower. The blower's axial fan consisted of blades, hubs, hub caps, and bosses are important components. The blade design has a great influence on the aerodynamic performance. 3D point data is extracted using an aerodynamic performance prediction program, and a 3D modeling shape is generated. The blades and hubs, which are important components, can be easily modified if processed by cutting owing to the environment in which blades and hubs are manufactured through die casting or gravity casting. In this study, the structural safety of components and the analysis results of weak areas at the rated operating speed of the axial fan were verified using the maximum stress and safety factor. The tip clearance reflected in the design was the rotation of the blade. To check whether there is interference with other components, the displacement result was derived to verify the structural safety of the axial fan.

Electromagnet Starting Device used in the Single-Phase SRM (단상 SRM에 사용되는 전자석 기동 장치)

  • Kim, Jun-Ho;Lee, Eun-Woong;Lee, Jong-Han
    • Proceedings of the KIEE Conference
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    • 2006.07b
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    • pp.813-814
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    • 2006
  • The squirrel case induction motor has widely used in the driving of the blowers but it is low efficiency and hard to control. So, the damper is used for the control of a flow and it cause to low the driving efficiency. Our laboratory has proposed the single-phase SRM(switched reluctance motor) for driving blowers. It has salient pole structure and can be reduced a number of semiconductors than three-phase SRM. But it can not be starting by itself and has heavier torque ripple than three-phase SRM. For self-starting the single-phase SRM is required the starting device which place the rotor at the rising inductance slope. On this paper, the electromagnet starting device is designed to generate the starting torque and to fix the rotating direction of the single-phase SRM which is fabricaed to use a blower.

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