• 제목/요약/키워드: Induction heating

검색결과 575건 처리시간 0.03초

반용융 단조를 위한 소재의 유도 가열 (Induction Heating of a Billet for Semi-Solid Forging)

  • 최재찬;박형진;김병민
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1997년도 춘계학술대회 논문집
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    • pp.670-674
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    • 1997
  • Semi-solid forging is a compound forging technology to deventional forging process. Among several steps of semi-solid forging process, the heating step of a billet prior to semi-solid forging step is necessarily required to obtain globular microstructure. For the forming operation to work properly, it is also important to heat the billet uniformly for the uniformity of solid-liquid distribution. To satisfy these requirements, induction heating has been generally used for a long time. This paper presents the method to find heating condition and the temperature distribution inside of a billet with a induction heating apparatus by comparing the computer simulation with experiment for aluminum alloys Al2024 and A356.

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반용융 단조를 위한 소재의 유도 가열 (Induction Heating of a Billet for Semi-Solid Forging)

  • Park, J.C.;Park, H.J.;Kim, B.M.
    • 한국정밀공학회지
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    • 제14권8호
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    • pp.15-20
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    • 1997
  • Semi-solid forging is a compound forging technology to develop conventional forging process. Among several steps of semi-solid forging process, the heating step of a billet prior to semi-solid forging step is necessarily required to obtain globular microstructure. For the forming operation to work properly, it is also important to heat the billet uniformly for the uniformity of solid-liquid distribution. To satisfy these requirements, induction heating has been generally used for a long time. This paper presents the method to find heating condition and the temperature distribution inside a billet with a induction heating apparatus by comparing the computer simulation with experiment for aluminium alloys A12024 and A356.

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TR 단조를 위한 유도 가열 공정의 전력제어 (Power Control of Induction Heating Process for TR forging)

  • 송민철;주성호
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2004년도 추계학술대회논문집
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    • pp.230-233
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    • 2004
  • The purpose of this study is to establish the optimal induction heating conditions of various preform types used for TR forging. The finite element model coupled electro-magnetic and transient heat transfer was employed to evaluate the distribution of temperature at the billet. Power control method was applied to control temperature of preform in induction heating because TR forging is not a continuous process. Power schedule that consists of heating and holding stage was suggested. In heating stage, power is inversely proportional to diameter of preform but the time of heating stage is directly proportional to the diameter of preform. But, in holding stage, the required power for thermal equilibrium per unit volume of the billet decreases with an increase in a diameter of billet due to the increase of efficiency.

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시멘트계 접합부의 유도가열에 의한 승온특성 및 공극구조 (Heating Properties and Pore structure of Cementitious Joint by Induction Heating)

  • 강동우;안재철;김정길;강병희
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2011년도 춘계 학술논문 발표대회 1부
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    • pp.3-4
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    • 2011
  • The purpose of this study is to suggest basic data for development optimal disassembly manufacturing system during analysis pore structure and heating properties of cementitious joint using conductive resister by induction heating. From the results, we knew cementitious joint is weak easily by heating of conductive resister, such as wire mesh, punching metal, and steel fiber, from induction heating.

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유도가열 및 근적외선 가열방법에 의한 표면처리 강판 도포층의 가열 및 건조 특성 (Heating & Drying Characteristics of Coating Layer by Induction Heating and Short-wave Infrared Heating)

  • 김태수;양재원
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2004년도 제5회 압연심포지엄 신 시장 개척을 위한 압연기술
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    • pp.249-257
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    • 2004
  • Drying and curing characteristics of PCM resins using the induction heater and short-wave infrared emitter module was studied to develop a compact oven system for the high speed CCL and post-treatment equipment. Drying of the polyester resins using the induction heater and infrared heater showed that the blistering tendency of polyester resin coating increased regardless of additives and colors of resins as the heating rate and/or dry film thickness increased. The blistering of polyester resin coating layer occurred when the heating speed was over than $25^{\circ}C/sec$ for the dry film thickness of $19\~20um$, which is the typical thickness of finish coating in CCL. So did it when the heating speed was over than $40^{\circ}C/sec$ for the dry film thickness over than 10 um. The heating efficiency of paint coated steels by the infrared heating was strongly dependent on the colors of paint coating and generally increased for the dark surface and/or coating. But the faster drying of the PCM resin coatings increased the blistering tendency of coating layer. The blistering limit for the typical finish coating by the infrared heating was estimated as the heating rate slower than $20^{\circ}C/sec$ regardless of colors of PCM resins.

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5[kW]급 풀-브릿지 고주파 공진형 인버터를 이용한 고효율 유도가열 히터 개발 (Development a High-Efficiency Induction Heating Heater using a 5[kW] Class Full-Bridge High Frequency Resonant Inverter)

  • 권혁민;신대철
    • 전력전자학회논문지
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    • 제10권5호
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    • pp.481-487
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    • 2005
  • 제안한 유도가열 시스템은 증류탑 장치에 사용되는 특수충진체에 의한 열교환기술과 IH(Induction-Heating)전자유도가열용의 특수한 고주파 전력회로 기술을 응용한 차세대 가열방식이다. 특히 일체의 연소과정이 없다는 점에서 작업환경의 개선이 가능하며 본 기술은 IGBT대응의 고주파 인버터를 사용하여 상용교류로부터 수[kHz]의 고주파 교류를 발생시킬 수 있다. 본 논문에서는 절연체 용기 내에 특수 스텐레스 발열체부하를 수납하여 용기 외부의 고주파 공진형 인버터 접속의 워킹코일로부터 비접촉 상태로 전자유도 와전류를 구조체에 흘림으로서 발열하게 되는 새로운 유체가열방식을 제안한다. 그리고 5[kW]급 풀-브릿지 공진형 인버터 시스템과 공진부하의 동작해석, 특성분석 및 본 시스템을 이용한 고효율 스팀 발생장치의 개발과 시스템의 응용에 대해 논하였다.

유도가열기용 직.병렬 공진 고주파 인버터의 설계 (Design of High Frequency Inverter with Series-parallel Load-Resonant for Induction Heating application)

  • 홍순일;손의식
    • 조명전기설비학회논문지
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    • 제14권6호
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    • pp.12-17
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    • 2000
  • IN induction heating system the high frequency operation allows a rapid response to current fluctuation in the inverter and result in improved welding quality. To work induction heating of nonferrous metals, a welding power supply is need high working frequency and high power. This paper is shown design technique for increasing working frequency in induction heating for welding coppers. A series-parallel resonate inverter consists of H-type bridges, each of whose arms is composed of a combination of two parallel IGBTs. Inverter operating with the fixed frequency is controlled by pulse width modulation (PWM). As switching adapted the Zero-Voltage Switching technique to reduce switching losses the system is high efficiency. The propose inverter has feature which is high efficiency for very wide load variations with a narrow range of duty cycle ratio control and load short circuit capability. Detailed experimental results obtained from a 48[V] output, 500[W] experimental inverter are presented to verify the concept.

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유도가열을 고려한 반용융 재료의 성형공정에 관한 유한요소 해석 (Finite Element Analysis for Forming Process of Semi-Solid Material Considering Induction Heating)

  • Park, W.D.;Ko, D.C.;Kim, B.M.;Park, J.C.
    • 한국정밀공학회지
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    • 제14권8호
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    • pp.82-91
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    • 1997
  • The major objective of this study is to establish analytical technique in order to analyze the behaviour of semi-solid material considering induction heating of the billet. Induction heating process is analyzed by using commerical finite element software. ANSYS. The finite element program, SFAC2D, for the simulation of deformation in semi-solid state is developed in the present study. The semi-solid behaviour is described by a viscoplastic model for the solid phase, and by the Darcy's law for the liquid flow. Simple compression and closed-die compression process considering induction heating are analyzed, and also it is found that the distribution of initial solid fraction of the billet has an important effect on deformation behaviour of semi-solid material. In order to verify the effectiveness of proposed analytical technique the simulation result is compared with experimental result.

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고주파가열에 의한 Built-up재의 용접종굽힘 변형방지 (The Prevention of The Longitudinal Deformation due to Fillet Welding by using Induction Heating)

  • 박정웅;장경호;이해우;안규백
    • Journal of Welding and Joining
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    • 제23권3호
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    • pp.47-53
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    • 2005
  • Longitudinal deformation is produced by fillet welding during the fabrication of built-up beams and decreases productivity and quality because it needs an extra correcting process. The deformation is caused by welding moment, which is the value multiplied the welding shrinking farce by the distance from the neutral axis. This welding moment can be offset by generating a moment in the same magnitude and in an opposite direction by induction heating. The location and quantity of the induction heating are decided via experiments and simple equations. This study, first, clarifies the creation mechanism of the longitudinal deformation with FEM analysis. Then, we presents the preventive method of this deformation by induction heating basing on the mechanism and verifies its validity through analysis and experiments.

고주파 공진형 인버터를 이용한 알루미늄 박판가열에 관한 연구 (A Study on the Induction Heating for Aluminum Sheet Using High-Frequency Resonant Inverter))

  • 신대철;김성호
    • 조명전기설비학회논문지
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    • 제18권3호
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    • pp.90-94
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    • 2004
  • 본 논문에서는 고주파 공진형 인버터를 이용하여 유도가열(Induction Heating)용 고주파 공진형 인버터와 고주파로 인한 표피효과(Skin effect)에 관하여 설명하였다. 그리고 실험기구를 제작하여 상자성체의 대표적 금속인 알루미늄을 사용하여 유도가열과 표피효과의 현상을 확인하였으며, 알루미늄 박판 가열의 가능성과 활용방안에 대하여 제안하였다.