• 제목/요약/키워드: Induction coil

검색결과 244건 처리시간 0.025초

유한요소법을 이용한 유도가열 해석 (Analysis of Induction Heating by Using FEM)

  • 윤진오;양영수
    • 대한용접접합학회:학술대회논문집
    • /
    • 대한용접접합학회 2004년도 춘계 학술발표대회 개요집
    • /
    • pp.66-68
    • /
    • 2004
  • Induction heating is a process that is accompanied with magnetic and thermal situation. When the high-frequency current flows in the coil, induced eddy current generates heat to conductor. To simulate an induction heating process, the finite element analysis program was developed. A coupling method between the magnetic and thermal routines was developed. In the process of magnetic analysis and thermal analysis, magnetic material properties and thermal material properties depending on temperature are taken into consideration. In this paper, to predict the angular deformation, temperature difference and the shape of heat affected zone were discussed. Also appropriate coil shape for maximum angular deformation were proposed.

  • PDF

낮은 저항의 IH 전용용기를 가열할 수 있는 유도 가열 컨버터와 코일 설계 (Design Methodology of Series Resonant Converter and Coil of Induction Heating Applications for Heating Low Resistance IH-Only Container)

  • 정시훈;박화평;정지훈
    • 전력전자학회논문지
    • /
    • 제23권1호
    • /
    • pp.24-31
    • /
    • 2018
  • An induction heating (IH) resonant converter, as well as its coil design method, is proposed in this study to improve the heat capability of low- and high-resistance IH vessels. Conventional IH resonant converters have been designed only for heating high-resistance containers designed for IH application. Thus, the primary current in the resonant tank becomes extremely high to transfer the rated power when the converter heats the low-resistance vessel. As a result, the rated power cannot be transferred due to overcurrent flows against the rated switch current. Hence, the optimal number of coil turns and proper operating frequency to heat high- and low-resistance vessels are proposed in this study by analyzing an IH load model. Simulation and experimental results using a 2.4 kW prototype resonant converter and its IH coil validate the proposed design.

다분할 해석법에 의한 장형코일의 곡가공 연구 (A Study of Bending Using Long Type Coil by Discrete Method)

  • 이영화;장창두
    • 대한조선학회논문집
    • /
    • 제45권3호
    • /
    • pp.303-308
    • /
    • 2008
  • The induction heating is more efficient for a plate bending because of its easy operation and control of working parameters, compared with the heating by a gas torch. The existing axis symmetric analysis method could neither handle initial curved plates nor be used in the optimization of coil shapes because of its limit of an axis symmetric coil shape. But the proposed method using some discrete part models and analysis processes could overcome these difficulties and show more accurate results in temperatures and deflections of flat or curved plates with initial curvature than those in the existing axis symmetric analysis method. This method is composed of the multi-disciplinary analyses such as an electro magnetic analysis, a heat transfer analysis and a deformation analysis based on inherent strain approach per each step. Traditionally, the coil shape in the induction heating is circular shape and it needs the moving process along heating lines. To overcome this, the 'Long Type Coil' with some linear parallel coils was proposed. It did not need the moving process along heating lines and reduced the heating process time. The results of experiments were compared with those of the simulation.

다출력 유도가열 공정을 이용한 다공질 6061 알루미늄 합금의 기공 제어 공정 (A Process for the Control of Cell Size of 6061 Al foams by Multi-step Induction Heating Method)

  • 윤성원;강충길
    • 소성∙가공
    • /
    • 제12권5호
    • /
    • pp.449-456
    • /
    • 2003
  • Multi-step induction heating process was applied to the powder compact melting technique as a new heating process to achieve pinpoint accuracy, faster cycle time, repeatability, non-contact and energy-efficient heat in a minimal amount of time. The objective of this study is the establishment of the input data diagram of multi step induction heating process for automation of the fabrication process of 6061 Al foams with desired density. At first, proper induction coil was designed to obtain a uniform temperature distribution over the entire cross sectional area of specimen. By using this coil, foaming experiments were performed to investigate the multi-step induction heating conditions such as capacity, temperature and time conditions of each heating and holding step. On the basis of the obtained multi-step induction heating conditions, relationship between final heating temperature and fraction of porosity was investigated.

외부코일형 전자유도결합방전을 이용한 무전극 램프의 광출력 특성 (Light Output Characteristics of an Electrodeless Discharge Lamp Using H-Discharge of External Coil Configuration)

  • 김현관;곽재영;송상빈;여인선
    • 대한전기학회:학술대회논문집
    • /
    • 대한전기학회 1995년도 하계학술대회 논문집 C
    • /
    • pp.1401-1403
    • /
    • 1995
  • This paper investigates the light output characteristics of an electrodeless H-discharge lamp. The existing cylindrical fluorescent lamps were wound around with an induction coil of varying size, and were driven by RF power. The light output and the luminous efficacy were measured according to variations of the induction coil gap and the lamp power, respectively. The experimental results show that the luminous efficacy of the lamp is as much as existing electrodeless lamps and the luminous efficacy of lamps are high between 10W and 20W. Theoretical analyses using computer simulation show that the circuit matching is easier in the external coil configuration than in the internal one, and that the current and the power distributions near the coil are shower in t.

  • PDF

초소형 전자기 유도방식 에너지 하베스터용 연성 박막 다적층 평판 코일 설계 및 제작 (Design and Fabrication of Flexible Thin Multilayered Planar Coil for Micro Electromagnetic Induction Energy Harvester)

  • 박현철
    • 한국정밀공학회지
    • /
    • 제33권7호
    • /
    • pp.601-606
    • /
    • 2016
  • In this paper, an energy harvester is developed that has advantages regarding piezoelectric noise minimization, mass production, and an easily available environmental energy source, electromagnetic induction, as well as low-frequency bandwidth and high amplitude. A process for fabricating a three-dimensional multilayered planar coil using micro-electro-mechanical systems (MEMS) on a flexible printed circuit board FPCB is introduced. Optimal shape and size were calculated via internal resistance and inductance, and a prototype was fabricated through the MEMS procedure while considering the possibility of mass production. Although the internal resistance matched the designed value, the electromotive force generated did not reach the intended amount. The main reason for the decrease in efficiency was the low area of coil outskirt exposed to the magnetic field while there was relative motion between the magnet and the coil.

재가열 공정과 유도 가열의 FEM 해석 (Reheating Process and FEM Analysis of Inductive Heating)

  • 손영익
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 1999년도 춘계학술대회논문집
    • /
    • pp.195-198
    • /
    • 1999
  • For the thixoforming process beside an existing solidus-liquidus interval, the reheating conditions to obtain the globular microstructure are very important. It relies on the control of globular microstructure of semi-solid alloys that contain non-dendritic particles. To obtain the globular microstructure in cross section of billet, the optimal design of the induction coil is necessary. Therefore, in this paper the optimal coil design to minimize electromagnetic end effect will be proposed. The results of coil design were also applied to the reheating process to obtain a fine globular microstructure. Finally, reheating data base of aluminum alloys for thixoforming and FEM model for induction heating based on the optimal coil design have been proposed.

  • PDF

Fluid Heating System using High-Frequency Inverter Based on Electromagnetic Indirect Induction Heating

  • Kim Yong-Ju;Shin Dae Cheul;Kim Kee Hwan;Uchihori Y.;Kawamura Y.
    • 전력전자학회:학술대회논문집
    • /
    • 전력전자학회 2001년도 Proceedings ICPE 01 2001 International Conference on Power Electronics
    • /
    • pp.69-74
    • /
    • 2001
  • In this Paper are described the indirect induction heated boiler and induction heated hot air producer using the voltage-fed series resonant high-frequency inverter which can operate in the frequency range from 20kHz to 50kHz. A specially designed induction heater, which is composed of laminated stainless assembly with many tiny holes and interconnected spot welding points between stainless plates, is inserted into the ceramic type vessel with external working coil. This working coil is connected to the inverter and turbulence fluid through this induction heater to moving fluid generates in the vessel. The operating performances of this unique appliance in next generation and its effectiveness are evaluated and discussed from a practical point of view.

  • PDF

Analysis on the Switching Surge Characteristics of a High-Voltage Induction Motor Fed by PWM Inverter Using EMTP

  • Kim Jae-Chul;Song Seung-Yeop;Lee Do-Hoon
    • KIEE International Transactions on Power Engineering
    • /
    • 제5A권1호
    • /
    • pp.22-30
    • /
    • 2005
  • The PWM inverter drive may cause an over voltage at the motor terminal, which imposes severe electric stresses on the inter-turn insulation of motor windings. Unlike low-voltage induction motors, high-voltage induction motors have a stator type of form-wound coil for insulation and are insulated to the slot and the coil. So, this paper presents a PWM 3-level inverter, H-Bridge cascaded 7-level inverter and High-voltage induction motor model. It then analyzes the voltage that generates at the input terminal of the high-voltage induction motor fed by each inverter. Also, in order to examine a factor that influences the switching surge voltage, this paper proposes the system equivalent model and performs the case studies using EMTP.

워킹코일 온도 및 제어 속응성을 고려한 All-Metal Domestic Induction Heating 제어 시스템 설계 (Design of Control System for All-Metal Domestic Induction Heating Considering Temperature and Quick-Response)

  • 박상민;장은수;주동명;이병국
    • 전력전자학회논문지
    • /
    • 제23권3호
    • /
    • pp.199-207
    • /
    • 2018
  • In this paper, an all-metal domestic induction heating (IH) system that can quickly identify ferromagnetic and non-ferromagnetic pots considering temperature changes in the working coil is designed. Load modeling is performed after analyzing the parameters of the pot material and the central misalignment of the working coil. To improve the performance and stability of the all-metal IH cooking heater, a power curve-fitting model is used to design a control system that quickly responds to load parameter fluctuations. In addition, a power control algorithm is established to compensate for the reference value by reflecting the increase in working coil temperature during heating of the non-ferromagnetic pot. The validity of the proposed control algorithm for the all-metal IH is verified by experiments using a 3.2 kW all-metal IH cooking heater.