• 조명전기설비학회논문지
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• 제26권7호
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• pp.59-69
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• 2012

There are two types of inverters that are generally used in induction heating systems: voltage type inverters and high-frequency half-bridge inverters. This paper proposes a new resonant inverter for induction heating systems using the current type full-bridge method. The proposed method can remove capacitors at the input end, and enables unity power factor operation by preventing phase differences of voltage and current. Furthermore, Zero Voltage Switching (ZVS) which is in tune with current type inverter can be adopted and continuous power adjustment is possible through duty ratio changes and frequency modulation in switching operation. Simulations and experiments showed that the proposed current type full-bridge resonant inverter could be used for unity power factor control and ZVS operation in induction heating systems.

• 조명전기설비학회논문지
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• 제19권8호
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• pp.56-61
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• 2005

본 논문에서는 유도 가열(Induction Heating)의 원리와 부하특성 및 등가회로를 해석하였고, Pspice를 이용하여 시뮬레이션을 수행하여 회로의 타당성을 검증하였다. 실험에서는 2[kW]의 공진형 인버터를 환류 다이오드가 내장된 IGBT 모듈로 제작하였다. 인버터의 스위칭 주파수는 $20{\sim}50[kHz]$ 대역에서 사용하였으며, 인버터의 출력제어는 위상전이(Phase shift)방식을 이용하였다. 본 논문에서 설계 제작한 풀브리지 공진형 인버터의 동작 특성 및 성능을 검증하여, 유도 가열을 이용한 알루미늄 박판 가열의 활용 가능성을 실험을 통하여 확인하였다.

• 해양환경안전학회지
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• 제24권3호
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• pp.360-366
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• 2018

In shipyards hull forming is performed by the line heating method using a gas torch and by cold treatment using a roll-press. However, this forming process has some issues, such as difficulties in controlling and accurately estimating the amount of the heat input, as well as a harsh working environment due to exposure to loud noises and air pollution. The induction heating method, which is introduced in this paper, exhibits good control and allows for the estimation of precise heat input. Also, workers can carry out the induction heating in a comfortable working environment. In this research, the induction heating simulation, which consists of electro-magnetic, heat transfer and thermal elasto-plastic analysis, was developed and modified through induction heating experiments. Finally, the effective heating coil was designed for the automatic hull forming system based on the results of induction heating simulation. For the purposes of a future study, if an algorithm to obtain optimal working conditions is developed, automatic systems for hull forming can then be constructed.

• 한국안전학회지
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• 제36권4호
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• pp.12-19
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• 2021

This paper presents a safety assessment method for FTA-based induction heating systems; the failures and causes of electrical fire are first analyzed for each part and module qualitatively, and methods to manage high probabilities of failure and electrical fire are considered, thereby improving the reliability of the induction heating system. The cumulative importance value (ACC) of the minimal cut set is drawn by setting failure as the top event, and STACK and SMPS are observed to account for about 70% of the induction heating system failures. Thus, intensively managing the basic events contained in the minimal cut set of failures for STACK and SMPS is expected to provide effective and stable operation of the induction heating system. When electrical fire is set as the top event, the STACK percentage is 90%. Accordingly, the current IGBT is changed to a FET to increase the applied voltage and prevent induction heating system failure, and a heat sink plane is installed to prevent FET heating caused by switching, thereby preventing an electrical fire. By classifying the parts and modules of the induction heating system in detail and by applying FTA based on actual failure rates and relevant data, more practical and reasonable results may be expected. Hence, continuous research must be conducted to ensure safety when using induction heating systems.

• Journal of Power Electronics
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• 제12권6호
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• pp.851-858
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• 2012

This paper presents resonant inverter tuning for current source parallel resonant induction heating systems based on a new self oscillating switching technique. The phase error is suppressed in a wide range of operating frequencies in comparison with Phase Locked Loop (PLL) techniques. The proposed switching method has the capability of tuning under fast changes in the resonant frequency. According to this switching method, a multi-frequency induction heating (IH) system is proposed by using a single inverter. In comparison with multi-level inverter based IH systems, the advantages of this technique are its simple structure, better transients and wide range of operating frequencies. A laboratory prototype was built with an operating frequency of 35 kHz to 55 kHz and 300 W of output power. The performance of the IH system shows the validity of the new switching technique.

• Journal of Power Electronics
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• 제17권6호
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• pp.1577-1586
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• 2017

The Proportional-Integral-Derivative (PID) controller is still the most widespread control strategy in the industry. PID controllers have gained popularity due to their simplicity, better control performance and excellent robustness to uncertainties. This paper presents the optimal tuning of a PID controller for domestic induction heating systems with a series resonant inverter for controlling the induction heating power. The objective is to design a stable and superior control system by tuning the PID controller with a derivative filter (PIDF) through Fuzzy logic. The paper also compares the performance of the Fuzzy PIDF controller with that of a Ziegler-Nichols PID controller and a fine-tuned PID controller with a derivative filter. The system modeling and controllers are simulated in MATLAB/SIMULINK. The results obtained show the effectiveness and superiority of the proposed Fuzzy PID controller with a derivative filter.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 1999년도 춘계학술대회논문집
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• pp.165-168
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• 1999

The coil design of induction heating systems and their optimization are of paramount importance for semi-solid processing(SSP) The authors of this paper present the coil design and optimization of a 60 Hz induction heating system for ALTHIX 86S (Al-6%_Si-3%Cu-0.3%Mg) alloy. An objective function on the basis of the optimization process for the coil design is proposed by introducing an optimization technique. Finally the results of the optimal coil design are also applied to the induction heating process to obtain a fine globular microstructure. The proposed new objective function based on the computational techniques would contribute to obtaining the thixoformed components with good mechanical properties and reducing lead time.

• 한국결정성장학회지
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• 제4권3호
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• pp.245-251
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• 1994

유도 가열로 가열하는 자체 제작한 EFG 장치에서 세가지의 다른 heating system을 고안하여 그 특서을 분석하고 다양한 형태의 sapphire 형상 단결정을 성장하였다.

• 한국정밀공학회지
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• 제27권1호
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• pp.105-112
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• 2010

Weldlines are generated during the injection molding process when two or more melt flows are brought into contact. The weldlines are unavoidable in the cases of presence of holes or inserts, multi-gated delivery systems, significant thickness change, etc. At the welded contact region, a 'V'-shaped notch is formed on the surface of the molded part. This 'V'-notch deteriorates not only surface appearance but also mechanical strength of the molded part. To eliminate or reduce weldlines so as to improve the weldline strength, the mold temperature at the corresponding weld locations should be maintained higher than the glass transition temperature of the resin material. The present study implements high-frequency induction heating in order to rapidly raise mold surface temperature without a significant increase in cycle time. This induction heating enables to local mold heating so as to eliminate or reduce weldlines in an injection-molded plastic part. The effect of induction heating conditions on the weldline strength and surface appearance of an injection-molded part is investigated.

• 제어로봇시스템학회:학술대회논문집
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• 제어로봇시스템학회 2003년도 ICCAS
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• pp.1857-1861
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• 2003

This paper proposes a method for controlling energy distribution to 1 phase induction heating coil by using the Binary Rate Modulation (BRM) Technique. Such method provides proper frequency to the heating coil's requirement by control the frequency at the resonance point, that is, 64-kHZ frequency band. System design are classified to 2 parts. The first part determines main frequency , and the second part generates the frequency from the 8-bit BRM derived from IC no. PAL22V10 in order to control the frequency for Full-bridge connected inverter when supplying the energy required by the 1 phase induction heating coil. Therefore, efficiency of the energy supply can be increate.