• Title/Summary/Keyword: Induction Heating

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Induction Heating of a Billet for Semi-Solid Forging (반용융 단조를 위한 소재의 유도 가열)

  • 최재찬;박형진;김병민
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.670-674
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    • 1997
  • Semi-solid forging is a compound forging technology to deventional forging process. Among several steps of semi-solid forging process, the heating step of a billet prior to semi-solid forging step is necessarily required to obtain globular microstructure. For the forming operation to work properly, it is also important to heat the billet uniformly for the uniformity of solid-liquid distribution. To satisfy these requirements, induction heating has been generally used for a long time. This paper presents the method to find heating condition and the temperature distribution inside of a billet with a induction heating apparatus by comparing the computer simulation with experiment for aluminum alloys Al2024 and A356.

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Induction Heating of a Billet for Semi-Solid Forging (반용융 단조를 위한 소재의 유도 가열)

  • Park, J.C.;Park, H.J.;Kim, B.M.
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.8
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    • pp.15-20
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    • 1997
  • Semi-solid forging is a compound forging technology to develop conventional forging process. Among several steps of semi-solid forging process, the heating step of a billet prior to semi-solid forging step is necessarily required to obtain globular microstructure. For the forming operation to work properly, it is also important to heat the billet uniformly for the uniformity of solid-liquid distribution. To satisfy these requirements, induction heating has been generally used for a long time. This paper presents the method to find heating condition and the temperature distribution inside a billet with a induction heating apparatus by comparing the computer simulation with experiment for aluminium alloys A12024 and A356.

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Power Control of Induction Heating Process for TR forging (TR 단조를 위한 유도 가열 공정의 전력제어)

  • Song M. C.;Ju S. H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.10a
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    • pp.230-233
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    • 2004
  • The purpose of this study is to establish the optimal induction heating conditions of various preform types used for TR forging. The finite element model coupled electro-magnetic and transient heat transfer was employed to evaluate the distribution of temperature at the billet. Power control method was applied to control temperature of preform in induction heating because TR forging is not a continuous process. Power schedule that consists of heating and holding stage was suggested. In heating stage, power is inversely proportional to diameter of preform but the time of heating stage is directly proportional to the diameter of preform. But, in holding stage, the required power for thermal equilibrium per unit volume of the billet decreases with an increase in a diameter of billet due to the increase of efficiency.

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Heating Properties and Pore structure of Cementitious Joint by Induction Heating (시멘트계 접합부의 유도가열에 의한 승온특성 및 공극구조)

  • Kang, Dong-Woo;Ahn, Jae-Cheol;Kim, Jung-Kil;Kang, Byeung-Hee
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2011.05a
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    • pp.3-4
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    • 2011
  • The purpose of this study is to suggest basic data for development optimal disassembly manufacturing system during analysis pore structure and heating properties of cementitious joint using conductive resister by induction heating. From the results, we knew cementitious joint is weak easily by heating of conductive resister, such as wire mesh, punching metal, and steel fiber, from induction heating.

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Heating & Drying Characteristics of Coating Layer by Induction Heating and Short-wave Infrared Heating (유도가열 및 근적외선 가열방법에 의한 표면처리 강판 도포층의 가열 및 건조 특성)

  • Kim T. S.;Yang J. W.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.08a
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    • pp.249-257
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    • 2004
  • Drying and curing characteristics of PCM resins using the induction heater and short-wave infrared emitter module was studied to develop a compact oven system for the high speed CCL and post-treatment equipment. Drying of the polyester resins using the induction heater and infrared heater showed that the blistering tendency of polyester resin coating increased regardless of additives and colors of resins as the heating rate and/or dry film thickness increased. The blistering of polyester resin coating layer occurred when the heating speed was over than $25^{\circ}C/sec$ for the dry film thickness of $19\~20um$, which is the typical thickness of finish coating in CCL. So did it when the heating speed was over than $40^{\circ}C/sec$ for the dry film thickness over than 10 um. The heating efficiency of paint coated steels by the infrared heating was strongly dependent on the colors of paint coating and generally increased for the dark surface and/or coating. But the faster drying of the PCM resin coatings increased the blistering tendency of coating layer. The blistering limit for the typical finish coating by the infrared heating was estimated as the heating rate slower than $20^{\circ}C/sec$ regardless of colors of PCM resins.

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Development a High-Efficiency Induction Heating Heater using a 5[kW] Class Full-Bridge High Frequency Resonant Inverter (5[kW]급 풀-브릿지 고주파 공진형 인버터를 이용한 고효율 유도가열 히터 개발)

  • Kwon Hyuk-Min;Shin Dae-Cheul
    • The Transactions of the Korean Institute of Power Electronics
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    • v.10 no.5
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    • pp.481-487
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    • 2005
  • Proposed induction-heated system is innovative system which applied special high-frequency power circuit technique for thermal converse technique and IH(Induction-Heating) magnetic induction heating generated from induction-heated metallic package that is for distillation unit. In this occurs not burning, so that the working environment can be improved. This electromagnetic induction heating technique is used high frequency inverter, By using high frequency inverter high frequency alternative current in the range of [kHz] can be made with conventional alternative current. In this contribution IGBT module is used for high frequency inverter. This paper proposes new fluid heating method. Which is operated as follows. Working coil, which is wrapped outside of pipeline, makes the eddy current. Inside of heating vessel in isolated pipeline the specially designed stainless metallic package is inserted, which can be heated by eddy current losses. And then In this paper are discussed action analysis and characteristics analysis of 5[kW] class full-bridge resonant inverter system and resonant metallic package. In addition, by using this system, how high-efficiency heater is developed and application of system are also discussed.

Design of High Frequency Inverter with Series-parallel Load-Resonant for Induction Heating application (유도가열기용 직.병렬 공진 고주파 인버터의 설계)

  • 홍순일;손의식
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.14 no.6
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    • pp.12-17
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    • 2000
  • IN induction heating system the high frequency operation allows a rapid response to current fluctuation in the inverter and result in improved welding quality. To work induction heating of nonferrous metals, a welding power supply is need high working frequency and high power. This paper is shown design technique for increasing working frequency in induction heating for welding coppers. A series-parallel resonate inverter consists of H-type bridges, each of whose arms is composed of a combination of two parallel IGBTs. Inverter operating with the fixed frequency is controlled by pulse width modulation (PWM). As switching adapted the Zero-Voltage Switching technique to reduce switching losses the system is high efficiency. The propose inverter has feature which is high efficiency for very wide load variations with a narrow range of duty cycle ratio control and load short circuit capability. Detailed experimental results obtained from a 48[V] output, 500[W] experimental inverter are presented to verify the concept.

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Finite Element Analysis for Forming Process of Semi-Solid Material Considering Induction Heating (유도가열을 고려한 반용융 재료의 성형공정에 관한 유한요소 해석)

  • Park, W.D.;Ko, D.C.;Kim, B.M.;Park, J.C.
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.8
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    • pp.82-91
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    • 1997
  • The major objective of this study is to establish analytical technique in order to analyze the behaviour of semi-solid material considering induction heating of the billet. Induction heating process is analyzed by using commerical finite element software. ANSYS. The finite element program, SFAC2D, for the simulation of deformation in semi-solid state is developed in the present study. The semi-solid behaviour is described by a viscoplastic model for the solid phase, and by the Darcy's law for the liquid flow. Simple compression and closed-die compression process considering induction heating are analyzed, and also it is found that the distribution of initial solid fraction of the billet has an important effect on deformation behaviour of semi-solid material. In order to verify the effectiveness of proposed analytical technique the simulation result is compared with experimental result.

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The Prevention of The Longitudinal Deformation due to Fillet Welding by using Induction Heating (고주파가열에 의한 Built-up재의 용접종굽힘 변형방지)

  • Park Jeong-Ung;Chang Kyong-Ho;Lee Hae-Woo;An Gyu-Baek
    • Journal of Welding and Joining
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    • v.23 no.3
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    • pp.47-53
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    • 2005
  • Longitudinal deformation is produced by fillet welding during the fabrication of built-up beams and decreases productivity and quality because it needs an extra correcting process. The deformation is caused by welding moment, which is the value multiplied the welding shrinking farce by the distance from the neutral axis. This welding moment can be offset by generating a moment in the same magnitude and in an opposite direction by induction heating. The location and quantity of the induction heating are decided via experiments and simple equations. This study, first, clarifies the creation mechanism of the longitudinal deformation with FEM analysis. Then, we presents the preventive method of this deformation by induction heating basing on the mechanism and verifies its validity through analysis and experiments.

A Study on the Induction Heating for Aluminum Sheet Using High-Frequency Resonant Inverter) (고주파 공진형 인버터를 이용한 알루미늄 박판가열에 관한 연구)

  • Shin, Dae-Chul;Kim, Sung-Ho
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.18 no.3
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    • pp.90-94
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    • 2004
  • In this treatise, The "Induction-Heating" and "The Skin Effect" which resulted from the High-Frequency using the High-Frequency Resonant Inverter are showed by this paper. It would research into "The Electro-magnetic Induction" and "The skin Effect" with an aluminum which is the typical paramagenetic metal. Ultimately, it was focused on the possibility of the heating for an aluminum sheet and draw up its practical use-plan.