• 제목/요약/키워드: Induction Heating

검색결과 575건 처리시간 0.039초

다구찌법을 이용한 유도가열 강판의 입열량에 관한 연구 (A study on Heat Flux of Induction Heating of steel plate using the Taguchi Method)

  • 이윤창;장상균;양영수
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2002년도 추계학술대회 논문집
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    • pp.671-674
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    • 2002
  • Induction heating is a process with magnetic and thermal situation. Induction heating of flat metal products has an increasing importance in many applications, because it generates the heat within workpiece itself and provides high power densities and productivity. When the high frequency electric current flows in a coil, the process parameters which are air gap, power density, and heating time have a important roles on induction heating of steel plate. This study investigates an influence of the process parameters by means of experiments using Taguchi method.

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Induction Heating Jar의 온도분포 해석에 관한 연구 (A Study on the Temperature-Diffusion Analysis of Induction Heating Jar)

  • 이상호;오홍석;이봉섭;이영미
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2002년도 춘계학술대회 논문집 초전도 자성체
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    • pp.79-82
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    • 2002
  • Induction heating is widely used in today's industry, in operations such as metal hardening, preheating for forging operations, melting or cooking. In this paper, it was presented the magneto-thermal analysis of an induction heating jar(IH-JAR) with the material value of the stainless and the aluminum for efficient design. The magnetic field intensity inside the axisymmetric shaped cooker was analyzed using three-dimensional axisymmetric finite element method(FEM) and the effectual heat source was obtained by ohmic losses from eddy currents induced in the jar. The heat was calculated using the heat source and heating equation. Also, it was represented the temperature characteristics of the IH-JAR according to time and relative permeability in stainless parts and in aluminum parts.

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유도가열을 이용한 선상가열 해석방법 (Analysis of Line Heating Using Induction Heating)

  • 윤진오;양영수
    • 대한조선학회 특별논문집
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    • 대한조선학회 2007년도 특별논문집
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    • pp.128-134
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    • 2007
  • Induction heating process includes magnetic and thermal situations. In order to analyze the induction heating, material properties depending on temperature are considered. In this paper, three dimensional analysis of induction heating process for moving inductor is analyzed using moving coordinate. The skin effect is confirmed inside the steel plate in the electro-magnetic analysis. The heat generation at the initial state is different from that at the quasi-stationary state. Therefore, material properties depending on temperature must be considered. The results of finite element analysis agree well with the experimental temperature results.

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고주파 유도가열된 조선용 강판의 기계적 특성 연구 (A Study on the Mechanical Properties of Heated Plates by Induction Heating System)

  • 현충민;이명수;조시훈;장태원
    • Journal of Welding and Joining
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    • 제32권1호
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    • pp.47-52
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    • 2014
  • Due to of high intensity, lower noise and easy controllability of the heat, induction heating system became well known. Induction heating method has been suggested as substitute for the gas heat source and adopted in the automation of curved hull forming system. In this study, an investigation was accomplished to find the effects on the change of material properties when the induction heating was applied on the mild steel plate. Plates were heated using weaving method to get sufficiently heat affected zone and then cooled with water or in the air. The mechanical properties of the heated plate were evaluated. As results, the tensile test, impact test and microstructures satisfied the class rule.

Development of Hybrid Induction Heating System for Laser Printer

  • Chae Young-Min;Kwon Joong-Gi;Han Sang-Yong;Sung Hwan-Ho
    • Journal of Power Electronics
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    • 제6권2호
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    • pp.178-185
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    • 2006
  • Recently, the demand for the development of high quality and high-speed laser printers and efficient power utilization has required. Among complicated electro-mechanic devices in laser printers, the toner-fusing unit consumes above 90[%] of all electrical energy needed for printing devices. Therefore, the development of a more effective energy-saving toner fusing process becomes a significant task in great demand. Generally, there are several ways to implement a fusing unit. Among them this paper presents a new induction heating method. The proposed induction heating method enables the increase of coupling coefficient between heating coil and heat roller which also increases total energy transfer efficiency. Therefore, the proposed IH (Induction Heating) inverter system provides very fast W.U.T. (Warm UP Time) as well as higher efficiency. Through experimental results, the proposed control system is verified.

Fluid Heating System using High-Frequency Inverter Based on Electromagnetic Indirect Induction Heating

  • Kim Yong-Ju;Shin Dae Cheul;Kim Kee Hwan;Uchihori Y.;Kawamura Y.
    • 전력전자학회:학술대회논문집
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    • 전력전자학회 2001년도 Proceedings ICPE 01 2001 International Conference on Power Electronics
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    • pp.69-74
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    • 2001
  • In this Paper are described the indirect induction heated boiler and induction heated hot air producer using the voltage-fed series resonant high-frequency inverter which can operate in the frequency range from 20kHz to 50kHz. A specially designed induction heater, which is composed of laminated stainless assembly with many tiny holes and interconnected spot welding points between stainless plates, is inserted into the ceramic type vessel with external working coil. This working coil is connected to the inverter and turbulence fluid through this induction heater to moving fluid generates in the vessel. The operating performances of this unique appliance in next generation and its effectiveness are evaluated and discussed from a practical point of view.

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고효율 유도가열형 전기온풍기에 관한 연구 (A Study on the Electrical Fan Heater using High Efficiency Induction Heating)

  • 신대철;우형균
    • 조명전기설비학회논문지
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    • 제26권3호
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    • pp.24-30
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    • 2012
  • A proposed the electrical fan heater using induction heating is innovative system which applied IH(Induction Heating) magnetic induction heating generated from induction-heated metallic package and high-frequency power circuit technique for thermal converse technique. In this occurs not burning, so that the working environment and deterioration of products can be improved. The existing heater that low efficiency by heated resistance or using fossil fuel of coal, diesel, kerosene has problems about burden for high cost price. In this paper are compared efficiency the existing heaters and designed electrical fan heaters using 3[kW]-Class full-bridge resonant inverter. In addition, action analysis and application of system are discussed.

고주파 가열조건에 따른 플라스틱 사출성형품의 표면특성 고찰 (An Investigation of Surface Appearance of an Injection-Molded Plastic Part with Various Induction Heating Conditions)

  • 손동휘;서영수;박근;이광우
    • Elastomers and Composites
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    • 제44권4호
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    • pp.358-365
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    • 2009
  • 고주파 유도가열은 전자기 유도현상을 이용하여 금형표면을 비접촉 형태로 급속 가열할 수 있는 기술이다. 본 연구에서는 고주파 유도가열을 사용하여 사출금형의 표면을 급속으로 가열함으로써 휴대폰 사출성형품의 웰드라인을 제거하기 위한 연구를 수행하였다. 고주파 유도가열 실험을 통해 3초간의 가열로 금형 표면온도를 $143^{\circ}C$까지 가열함으로써 고분자수지의 유리전이온도 이상으로 급속 가열할 수 있음을 확인하였으며, 상기 고주파 유도가열을 적용하여 휴대폰 외장부의 사출성형을 실시하여 기존에 발생되었던 웰드라인을 성공적으로 제거할 수 있었다. 또한 유도가열시 가열조건(고주파 유도가열기 출력 및 가열시간)의 변화에 따른 웰드부 표면특성의 변화를 고찰하였다.

강판의 유도가열에서 공정변수가 온도 및 자속분포에 미치는 영향에 관한 연구 (A Study of the Effects of Process Variables on Temperature and Magnetic-flux Distribution in Induction Heating of Steel Plate)

  • 배강열;이태환;양영수
    • Journal of Welding and Joining
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    • 제19권5호
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    • pp.526-533
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    • 2001
  • Induction heating of float metal products has an increasing importance in many applications, because it generates the heat within workpiece itself and provides high power densities and productivity. In this study, the induction heating of a steel plate to simulate the line heating is investigated by means of the Finite Element Analysis of the magnetic field and temperature distribution. A numerical model is used to calculate temperature distribution within the steel plate during the induction heating with a specially designed inductor. The effects of materital properties depending on the temperature and magnetic field are taken into consideration in an iterative manner. The simulation results show good magnetic field with experimental data and provide good understanding of the process. Since the numerical model demonstrates to be suitable for analysis of induction heating process, the effects of air gap and frequency on magnetic-flux and power-density distribution are also investigated. It is revealed that these process parameters have an important roles on the electro-magnetic field and power-density distribution governing the temperature distribution of the plate.

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미세 임프린팅용 금속몰드의 급속가열을 위한 유도가열기구 개발 (Development of Induction Heating Apparatus for Rapid Heating of Metallic Mold)

  • 홍석관;이성희;허영무;강정진
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2007년도 춘계학술대회 논문집
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    • pp.199-204
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    • 2007
  • Hot embossing, one of Nanoimprint Lithography(NIL) techniques, has been getting attention as an alternative candidate of next generation patterning technologies by the advantages of simplicity and low cost compared to conventional photolithographies. A typical hot embossing usually, however, takes more than ten minutes for one cycle of the process because of a long thermal cycling. Over the last few years a number of studies have been made to reduce the cycle time for hot embossing or similar patterning processes. The target of this research is to develop an induction heating apparatus for heating a metallic micro patterning mold at very high speed with the large-area uniformity of temperature distribution. It was found that a 0.5 mm-thick nickel mold can be heated from $25^{\circ}C$ to $150^{\circ}C$ within 1.5 seconds with the temperature variation of ${\pm}5^{\circ}C$ in 4-inch diameter area, using the induction heating apparatus.

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