• Title/Summary/Keyword: In-feed Grinding

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A Study on the In-Process Measurement of Metallic Surface Roughness in Cylindrical Grinding by Diode Laser (원통연삭가공시 반도체 레이저 빔을 이용한 금속표면거칠기의 인프로세스 측정)

  • 김희남;이주상
    • Journal of the Korean Society of Safety
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    • v.10 no.3
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    • pp.30-41
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    • 1995
  • This paper proposed a simple method for measuring surface roughness of ground surface. Utilizing non-contact in-process measuring system using the diode laser. The measurement system is consisted of a laser unit with a diode laser and a cylindrical lens, a detecting unit with polygon mirror and CCD array sensor, and a signal processing unit with a computer and device. During operation, this measuring system can provide information on surface roughness in the measuring distance with a single sampling and simultaniously monitor the state of the grind wheel. The experimental results, showed that the Increase of the feed rate and the dressing speed an caused increase in the surface roughness and when the surface roughness is 4Rmax-10Rmax, the cutting speed is 1653m/min-1665m/min, the table speed is 0.2n1/min -0.9m/min, the dressing speed is 0.2mm/rev~0.4mm/rev, the stylus method and the in-process method can be obtained the same results. Thus, under limited working conditions, using the proposed system, the surface roughness of the ground surface during cylindrical grinding can be obtained through the in-process measurement method using the diode laser.

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Application of Magnetic Assisted Polishing for ELID Ground Surface of Aluminum Oxide Ceramics (알루미나 세라믹스 ELID연삭면의 자기연마 가공 특성)

  • Lee, Yong-Chul;Jung, Myung-Won;Kim, Tae-Kyu;Kwak, Tae-Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.12
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    • pp.1259-1264
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    • 2013
  • This study has focused on the application of magnetic assisted polishing for ELID ground surface of aluminum oxide ceramics. Aluminum oxide ceramics has been widely used as advanced materials for electric, optic, mechanic, chemical usage and so on. In this study, ELID grinding and magnetic assisted polishing technology was adopted for high-effective manufacturing and high quality surface of ceramic parts. The characteristic of MAP machining have been evaluated by the value of surface roughness and surface profile before and after magnetic assisted polishing. As the results of experiments, the surface roughness after magnetic assisted polishing has shown a significant improvement and the surface roughness was more improved when the feed rate of tool became slow.

Design and Development of Asymmetry Glass Array Lens (비축대칭 Glass Array Lens의 설계 및 개발)

  • Park, Soon-Sub;Hwang, Yeon;Lee, Ki-Young;Kim, Geon-Hee;Won, Jong-Ho
    • Journal of the Korean Society for Precision Engineering
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    • v.25 no.12
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    • pp.39-46
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    • 2008
  • Asymmetric glass lens core for portable projection optic system was designed and simulated. And it was machined by newly developed non-rotational ultra precision grinding method. With the designed lens data which optimized for multi-collimation, we generated the we core surface data. Mold pressing conditions analyzed by FEM. In the machining process, ground profile errors were compensated based on measured data, minimized feed rate and depth of cut. The deviations of machined core profile were acceptable level for glass mold press. Mold pressed glass array lens was coated with $SiO_2\;and\;Ta_2O_5$ for anti-reflection.

An Analysis of Transmitted-Vibration Characteristics by Different Wrist Posture during Grinding Tasks (그라인딩 작업시 손목자세별 국소진동 전달특성 분석)

  • Hwang, Seong-Hwan;Lee, Dong-Choon
    • Journal of the Ergonomics Society of Korea
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    • v.26 no.1
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    • pp.29-37
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    • 2007
  • This study was performed to evaluate the characteristics of transmitted vibration to hand-arm system under different work posture while operating a light-weighted powered hand grinder. For the experiment, 8 different types of wrist posture (natural, unlar-flexion, radual-flexion, flexion, extension, complex posture, and etc.) and 3 types of feed force (20[N], 50[N], 70[N]) were considered. 10 male subjects were employed to polish metal plate with a hand grinder. All of them were normal and healthy with no history and symptom of the work related musculoskeletal disorders in the dominant hand. Vibration acceleration data were recorded with sampling rate, 2048[Hz]. In addition, unweighted overall R.M.S. acceleration at the tool and wrist, and transmissibility between them were used to evaluate factors from the recorded tri-axial vibration acceleration. The results indicate that transmissibility of natural wrist posture was significantly higher than others. In addition, as the feed force becomes larger, the vibration was transmitted in large quantities to hand-arm system through radius.

A Study on the Surface Roughness of Ceramics According to Ultrasonic Polishing (초음파 폴리싱 가공에 따른 세라믹재료의 표면거칠기에 관한 연구)

  • Moon, Hong-Hyun;Park, Byung-Gyu;Lee, Chan-Ho;KIm, Sung-Chung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.2 no.1
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    • pp.15-21
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    • 2003
  • The ultrasonic polishing machine was developed to get super finishing that consist of machine part that can rotate and travel the main shaft with power 1.5kW, ultrasonic generator with frequency 20kHz. By using this machine we were investigated the characteristics of ultrasonic polishing for three different ceramics, and so could be obtained following results. First, we could be obtained the excellent surface for hard-ta-difficult cutting materials. Second, the effect of surface roughness for the feed rate could be shown that the more the feed rate Increases, the more the value of surface roughness increases. Third, owing to the characteristics being progressed brittle fracture in $Al_2O_3$ polishing with this machine, the value of surface roughness is larger than other ceramics. Forth, because the ultrasonic polishing can be smoother than the existing grinding in discharging the chips, it could be possible to improve the surface roughness about up to 15%.

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Study on the pre-beneficiation of low grade scheelite ore using Knelson Concentrator (Knelson Concentrator를 이용한 저품위 회중석의 전처리 기술개발)

  • Jeon, Ho-Seok;Yang, Jeong-Il;Lee, Eun-Seon;Choi, Hee-Kyoung;Baek, Sang-Ho
    • Mineral and Industry
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    • v.26
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    • pp.13-21
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    • 2013
  • This study is carried out experiments on various factors for improving the grade of low grade scheelite by Knelson concentrator prior to the main beneficiation process. Even though there are several gravity separators such as Jig, Spirals and etc. for rougher concentrate, the KC3 Knelson Concentrator was adopted to get better separation efficiency and beneficiating effects for pre-concentration of the low grade scheelite ore. The feed samples was prepared to minus 1mm in size by crushing and grinding. The important factors in the KC3 Knelson Concentrator test were examined in terms of the variations such as number of treatment, feed rate, rotation speed of bowl(G force), water flow rate, pre-removal of magnetic minerals, feed size and feed grade. According to the result of experiment, it shows that the important technical variations are limited in terms of number of treatment, feed rate, feed size and feed grade. The final result shows that the KC3 Knelson Concentrator obtains the scheelite pre-concentrate of about $3%WO_3$ grade and 90% recovery, respectively, from the feed containing about $0.8-1.0%WO_3$ grade.

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Effects of Fermented Feedstuff with Wet Brewer’s Grain and Soybean on Fattening Performance and Carcass Grade in hanwoo Steers (맥주박 발효사료 및 대두의 급여가 한우 거세우의 육성성적 및 도체등급에 미치는 영향)

  • Park, B.K.;Gil, J.M.;Kim, J.B.;Hong, B.J.;Ra, C.S.;Shin, J.S.
    • Journal of Animal Science and Technology
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    • v.45 no.3
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    • pp.397-408
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    • 2003
  • This study was conducted to examine the feeding effects of FFWBG (fermented feedstuff with wet brewer’s grain) and GS(grinding soybean) in Hanwoo steers. For this research, total twenty steers(average body weight : 455.7$\pm$25.9kg) were grouped into control(formula feed), T1(formula feed:FFWBG=60:40), T2(formula feed:GS=80:20), T3(formula feed:FFWBG:GS=50:40:10), and T4(formula feed: FFWBG:GS=40:40:20), each treatment was allocated to four steers. There was a tendency to be increased average daily gain in T1, T2, T3 and T4 compared with the control even though no statistical significance was found. The feed conversion of T1, T2, T3 and T4 were beneficially better than that of control(P<0.05; 8.25, 9.44, 6.69 and 7.71 vs 11.90, respectively). The blood urea nitrogen concentration of T4 was higher than that of control(P<0.05), but the creatinine concentration of T4 was lower than that of control(P<0.05). The glucose concentration of T1, T2, T3 and T4 were higher than that of control(P<0.05; 59.39, 62.44, 62.17 and 54.00 vs 51.00mg/$d\ell$, respectively). The back-fat thickness of T3 was thicker than that of control, T1, T2 and T4. The rib-eye area of T1, T3 and T4 was wider than that of control. Appearances percentage of ‘A’ ranked meat quantity were 66, 33, 75 and 33% in control, T1, T2 and T4, respectively.

Development of Tool and Optimal Cutting Condition Selection Program (최적 절삭 조건을 고려한 절삭공구 선정 프로그램 개발)

  • Shin, Dong-Oh;Kim, Young-Jin;Ko, Sung-Lim
    • Journal of Korean Institute of Industrial Engineers
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    • v.26 no.2
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    • pp.165-170
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    • 2000
  • In order to perform a successful material cutting process, the operators are to select the suitable machining tools and cutting conditions for the cutting environment. Up to now, this has been a complicated procedure done by the data in the tool manufacturers' paper catalog and the operator's experiencial knowledge, so called heuristics. This research is motivated by the fact that using computer techniques in processing vast amount of data and information, the operator can determine the tool and cutting condition easily. In the developed program, the selection of milling cutter, insert, and components are combined to provide optimal cutting speed, depth of cut, feed rate, rpm, and power. This program also provides the selection routine for end mill, drilling, turning, and grinding where the suitable tools are selected by workpiece, holder type, cut type, and insert shape.

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Diamond wheel의 연속 드레싱 공정(In-process derssing)을 도입한 세라믹스재 평면 연삭 가공의 고능률화를 위한 연구

  • 강재훈;이재경
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1992.04a
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    • pp.48-54
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    • 1992
  • 최근 미래지향적 고부가가치의 첨단 산업 전반에 걸친 세계 각국의 연구 개발 노력이 더 한층 가속되 어지면서 특히 항공, 우주, 신운송기기, 정보 통신기기, 메카높틱스, 전자산업, 메카트로닉스 등에 있어 보다 더 가혹한 조건과 분위기 하에서도 우수한 특성과 다양한 기능성 등을 유지할 수 있는 신소재로의 소재 대체화 요구가 높아지게 되어졌다. 국내 역시 최근 다양한 종류의 세라믹스를 생산 하고있긴 하나 이와 같은 기계적 특성치를 구하기 위한 시험편의가공 및 제작을 최적화 수행하지 못하는 관계로 인하여 동일한 소재를 갖고도 충분히 신뢰도있는 데이터들이나 높은 값의 데이터들을 제시하지 못하고 있는 실정이다. 따라서 본 연구에서는 굽힘 강도측정용 세라믹스 시험편을 최적 가공함으로써 기계적 특성치를 최대로발휘하 고자 한 바, 기 발표한 연삭 가공 조건 변화에 따른 최적화 가공 연구에 영향을 미칠 수 있는 것으로 보여지는 연삭 공구에 대한 "In-process dressign"을 최초로 도입하여 일반 연삭 가공을 실행해 봄으로써 그 효과를 명확히 규명하고자 하였으며, 이를 토대로 실제 부품화에 있어서나 Creep-feed grinding에 있어서도 적용할 수 있는 가에 대해서도 알아보고자 하였다.알아보고자 하였다.

Ultra-precision Grinding Machining of Glass Rod Lens Core With Aspheric (비구면 Glass Rod 렌즈 금형의 초정밀 연삭가공)

  • Kim, Woo-Soon;Kim, Dong-Hyun
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.18 no.1
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    • pp.76-82
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    • 2009
  • To obtain the surface roughness with nano order, we need a ultra-precision machine, cutting condition, and materials. In this paper, the cutting condition for getting nano order smooth surface of core have been examined experimentally by the ultra-precision machine and diamond wheels. The effects of the cutting velocity, the feed rate and depth of cut on the surface roughness were studied. And also, the surface roughness was measured by the Form Talysurf series PGI 840. The champion data of developed core was surface roughness Rmax 24.6nm, figure accuracy Rmax 68.9nm.