• Journal of Korea Foundry Society
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• v.31 no.2
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• pp.79-82
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• 2011

Various grain refining alloying elements such as Sr, TiB, and Ca were added to AZ91D and their effects on the mechanical properties and mold filling ability were investigated. The average grain sizes of those alloys were significantly reduced by the small amounts of the alloying elements. Ca addition was the most remarkably effective in reducing the grain size, however it was found to deteriorate the mold filling ability and tensile properties. TiB addition was observed to be the most efficient for both grain refinement and mold filling.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2002.02a
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• pp.180-186
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• 2002

The simulated die-casting process in which the traditional plaster casting process is combined with Rapid Prototyping technology is being used to produce Al, Mg, and Zn die-casting prototypes. Unlike in the die-casting process, molten metal in the conventional plaster casting process is fed via a gravity pour into a mold and the mold does not cool as quickly as a die-casting mold. The plaster castings have much larger and grosser grain structure as compared as the die-castings and the thin walls of the plaster mold cavity may not be completely fillet Because of lower mechanical properties induced by the large grain structure and incomplete Idling, the conventional plaster casting process is not suitable for the trial die-casting Process. In this work, an enhanced trial die-casting process has been developed in which molten metal in the plaster mold cavity is vibrated and pressurized simultaneously. Patterns for the casting are made by Rapid Prototyping technologies and then plaster molds, which have runner system, are made using these patterns. Imparted pressurized vibration to molten metal has made grain structure of castings much finer and improved fluidity of the molten metal enough to obtain complete filling at thin walls which can not be filled in the conventional plaster casting process.

• Journal of Korea Foundry Society
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• v.34 no.5
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• pp.162-169
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• 2014

The effect of the mold preheat temperature on the solidification crack strength was investigated in AC2B aluminum alloy. A tension type apparatus as part of a solidification crack test which could measure the stress-strain relationship quantitatively was utilized. The evaluation of the solidification crack strength with varying mold preheat temperatures was performed by the test procedure established in this research. When the mold preheat temperatures were $250^{\circ}C$, $150^{\circ}C$ and $50^{\circ}C$, the solidification crack strengths were found to be $7.8Kgf/cm^2$, $12.9Kgf/cm^2$ and $28.6Kgf/cm^2$, respectively. In the same way, when the mold preheat temperatures were $250^{\circ}C$, $150^{\circ}C$ and $50^{\circ}C$, the corresponding temperatures of the failure sites were $610^{\circ}C$, $600^{\circ}C$ and $571^{\circ}C$, and the calculated solid fractions were 14.0%, 29.3% and 50.8% when the specimens failed, respectively. The solidification crack strength increased in proportion to the solid fraction of the failure site. The solidification crack strength obtained in this test is assumed to reflect the effects of metallurgical factors on the thermo-plastic characteristics of a solidifying alloy such as the grain size of the solid, the grain morphology, and the distribution of solid grain.

• Journal of the Korean Society for Precision Engineering
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• v.18 no.7
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• pp.167-173
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• 2001

The simulated die-casting process in which the traditional plaster casting process is combined with Rapid Prototyping technology is being used to produce AI, Mg, and Zn die-casting prototypes. Unlike in the die-casting process, molten metal in the conventional plaster casting process is fed via a gravity pour into a mold and the mold does not cool as quickly as a die-casting mold. The plaster castings have much larger and grosser grain structure as compared with the normal die-castings and the thin walls of the plaster mold cavity may not be completely filled. Because of lower mechanical properties induced by the large grain structure and incomplete filling, the conventional plaster casting process is not suitable for the trial die-casting process to obtain quality prototypes. In this work, an enhanced trial die-casting process has been developed in which molten metal in the plaster mold cavity is vibrated and pressurized simultaneously. Patterns for the casting are made by Rapid Prototyping technologies and then plaster molds, which have a runner system, are made using these patterns. Pressurized vibration to imparted molten metal has made grain structure of castings much finer and improved fluidity of the molten enough to obtain complete filling at thin walls which may not be filled in the conventional plaster casting process..

• Journal of Korea Foundry Society
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• v.8 no.3
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• pp.271-281
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• 1988

Al-bronze has a good mechanical property, corrosion resistance and castability, so being highlighted for the new copper alloy. So, effects of alloy composition and cooling rate in the mechaincal properties and solidification behavior have been investigated. The results obtained are as follows; 1) Change in volume on solidification is larger in metal mold casting than in sand mold casting. And it decreases by the addition of Al. 2) The mechanical property in metal mold casting is superior to the one in sand mold casting, and the inclination is obvious up to 9% Al, after heat-treatment ($885^{\circ}C$, $1.5hrs\;{\rightarrow}\;W\;{\cdot}\;Q\;{\rightarrow}\;540^{\circ}C$, 3hrs) 3) By adding Al, the mechanical property is slightly increased up to 9% Al, Above 9% Al, it is increased rapidly, and is accelerated by adding Fe. 4) Cooling rate and hardness, and grain size and cooling rate are related as follows in the range of $1100^{\circ}C$ to $1200^{\circ}C$ pouring temperature. Grain size(${\mu}m$)=$929.6422{\times}cooling\;rate(^{\circ}C\;/\;sec)^{-0.51537}$ Hardness(BHN)=$765.45713{\times}grain\;size({\mu}m)^{-0.31058}$.

• Journal of Korea Foundry Society
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• v.2 no.1
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• pp.2-11
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• 1982

In order to investigate the relationship between the thermal characteristics of the various molds as green sand mold, dry sand mold, $CO_2$ mold and shell mold, and the solidification characteristics of molten metal, the thermal analysis of rarious molds and melt were performed. The structure of Al-Castings was a/so observed. Results obtained in this experiment were as follows : 1) The heating rate of the molds was increased in the order of green sand mold, $CO_2$ mold, dry sand mold and shell mold, On the other hand the solidification time of the melts was shortened in the order of dry sand mold castings, $CO_2$ mold castings, green sand mold castings and shell mold castings. 2) The arrest temperature period in the heating curve of the green sand mold was resulted from the eraporation of moisture contained in mold, which was transfered to the outer side of the mold. 3) The temperature fluctuation of the melt in the shell mold was considered to be resulted from the combution heat of resin contained in the mold. 4) The amounts of heat absorption of the molds were increased in the order of dry sand mold, $CO_2$ mold, green sand mold and shell mold. 5) The higher the solidification rate was, the longer was its shrinkage pipe and the finer its grain size.

• The Korean Journal of Mycology
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• v.41 no.3
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• pp.142-148
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• 2013

Sorghum (Sorghum bicolor Moench) was traditionally grown on a small scale, however, at present its cultivation is getting momentum in terms of food and animal feed crop throughtout the Korea. Grain mold symptoms of the plant were frequently observed during disease surveys in Korea from 2007 to 2009. The symptoms were highly variable. Severely infected grain was fully covered with mold and partially infected grain may look normal or discolored. Ninety isolates of Fusarium species were obtained from the diseased plants collected from several locations in the country. Among the collected Fusarium isolates, 41 were identified as Fusarium thapsinum, 23 as F. proliferatum, 12 as F. graminearum, 5 as F. incarnatum, and 3 as F. equiseti based on their morphological and cultural characteristics. Elongation factor 1 alpha gene sequences of the isolates were used for phylogenetic analysis. Analyses of the sequences revealed that the isolates were confirmed to be identical with related species of NCBI GenBank. Pathogenicity tests showed that three dominant species, F. thapsinum, F. proliferatum and F. graminearum were strongly virulent to grains of sorghum. This study is the first report of sorghum grain mold caused by Fusarium species in Korea.

• Journal of Korea Foundry Society
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• v.13 no.5
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• pp.450-461
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• 1993

AC4C alloy casts in the metallic mold, zircon sand mold, silica sand mold and shell mold with the pouring temperatures of 680, 710 and $740^{\circ}C$ have been investigated. The tensile strength, elongation and hardness of AC4C alloy castings have been influenced by the kind of molds used. The mechanical properties in zircon sand mold castings were greater than those in other sand mold castings, but were inferior to the properties in metallic mold castings. Eutectic Si particle size and DAS were increased in the order of metallic mold, ziron sand mold, silica sand mold and shell mold. Also, they were increased with the increase of pouring temperatures. DAS, eutectic Si particle size and grain size decreased with the increase of mechanical properties as the cooling rate increased. The eutectic Si particle size and DAS of AC4C alloy castings after T6 treatment were decreased in as-cast. The variation of eutectic Si particle size has been effected on the tensile strength, elongation and fractured surface.

• Journal of Technologic Dentistry
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• v.32 no.4
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• pp.307-315
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• 2010

Purpose: The purpose of this study was to investigate the change of microstructures and mechanical properties of pure titanium casting specimens as a function of mold temperatures. Methods: The pure titanium castings were fabricated using the centrifugal vacuum casting method with different mold temperatures of $200{\sim}500^{\circ}C$. The resulting castings were characterized by optical microscopy, scanning electron microscopy, energy dispersive X-ray spectroscopy and vicker,s hardness tester. Results: In case of the mold temperatures over $400^{\circ}C$, the porosity, surface crack and large grain size were observed in resulting castings. Conclusion: In this work, The most suitable mold temperature in casting of pure titanium was $300^{\circ}C$.

• Journal of Korea Foundry Society
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• v.35 no.5
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• pp.120-127
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• 2015

The effects of Ti, B and Zr on grain refinement and castability were investigated in Al-4wt%Mg-0.9wt%Si-0.3wt%Mn-0.15wt%Fe alloy. Measurement of cooling curve and micro-structure observation were performed to analyze the effects of the addition of minor elements Ti, B and Zr during solidification. The prominence of effect on grain refinement was in increasing order for Ti, Zr and B element. Fine grain size and an increase of the crystallization temperature for ${\alpha}$-Al solution were evident as the amount of addition elements increased in this study. Addition of 0.15wt% Ti was most effective for grain refinement, and the resulting grain size of ${\alpha}$-Al solution for shell mold and steel mold were $72.3{\mu}m$ and $23.5{\mu}m$, respectively. Fluidity and shrinkage tests were perform to evaluate the castability of the alloy. Maximum fluidity length and minimum ratio of micro shrinkage were recorded for 0.15wt% Ti addition due to the effect of the finest grain size.