• Journal of the Korea Academia-Industrial cooperation Society
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• v.12 no.3
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• pp.1122-1127
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• 2011

A bumper beam plays the important role of absorbing the bulk of bumper impact energy, so it is extremely important to determine the bumper beam section during the initial stage of car development process. This paper uses the Intermediate Response Surface Models (IRSM) technique for the bumper beam section optimization. By using this method, the nonlinear impact force-deflection curve is changed to an approximated curve. This can avoid the excessive 3D nonlinear FEM analysis during the optimization process. Then, the accuracy of the IRSM models is examined by comparing their results with those of the 3D nonlinear FEM. Finally it is shown that the proposed approach is effective to design the 2.5mph vehicle bumper section.