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Changes of Mechanical Properties by a Long Term Operation in STACIR/AW Conductor (STACIR/AW 송전선의 장시간 운전에 따른 기계적 물성 변화)

  • Kim, Byung-Geol;Park, Su-Dong;Kim, Shang-Shu;Lee, Hee-Woong;Sin, Goo-Yong;Lee, Dong-Il;Min, Byung-Uk
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2004.07b
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    • pp.1258-1261
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    • 2004
  • ACSR전력선의 송전용량 증가를 위해 개발된 증용량저이도 송전선인 STACBUAW(Super Thermal-resistant Aluminum alloy Conductors, aluminum-clad Invar-Reinforced)전선은 초내열 Al도체 및 인바강선의 사용으로 비교적 고온에서의 안정적 운전이 가능하다. 그러나 고온 환경에서 장시간 노출된 STACIR/AW전선의 안정적 관리를 위해서는, 열화 된 STACIR/AW 전선의 인장강도, 각 구성소재의 탄성 계수, 비틀림 계수 둥과 같은 기계적 물성이 장기 운전 모의를 위해 설정된 열화온도, 열화시간 등에 대해 종합적으로 평가될 필요가 있다. 또한 크립 등과 같이 고온응력 부하상태에서의 변형거동과 탄성계수 및 선 팽창계수의 온도의존성 등은 전선의 이도관리와 예측을 위해서도 명확히 규명되어야할 중요한 관리 인자이다. 그러나 현재까지는 이들에 대해 수행한 어떠한 연구결과들도 보고 되어 있지 않은 실정이다. 본 연구에서는 STACIR/AW $410mm^2$ 송전선을 장시간 운전의 모의를 위해 가속열화 시키고 가속열화에 따른 STACIR/AW전선 및 그 구성소재의 강도, 비틀림 특성의 변화를 조사하여 장시간 운전에 따른 STACIR/AW전선의 안정성을 평가하여 보고하고자 하였다.

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The Sag Behavior of STACIR/AW $410mm^2$ Power Line (STACIR/AW $410mm^2$ 송전선의 이도거동)

  • Park, Su-Dong;Kim, Byung-Geol;Kim, Shang-Shu;Lee, Hee-Woong;Jang, Tae-In;Kang, Ji-Won;Lee, Dong-Il;Min, Byung-Uk
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2004.07b
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    • pp.1262-1265
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    • 2004
  • 송전용량 증가를 위해 개발되어 최근 본격적으로 사용되고 있는 STACIR/AW 송전선은 송전용량의 증가에 따라 그 운전환경도 변화하여 연속사용온도의 경우, 기존 ACSR 전선의 90t에 비해 높은 $210^{\circ}C$로 규정 되어 있을 만큼 고온에서 운전되고 있다. 따라서 STACIR/AW 송전선은 이도설계와 그 운용에 있어서 운전 온도 상승에 따른 각별한 주의관리가 필요하다 실제 STACIR/AW송전선은 그 설계단계에서도 이와 같은 고온운전 환경을 고려하여 고온에서도 소정강도를 유지하는 내열 Al도체와 이도제어를 위한 낮은 열팽창 특성의 INVAR합금(Fe-35Ni계 합금)을 강선으로 하는 특화된 재료로 구성되어 있다. 그러나 이와 같은 재료 설계적 보완책에도 불구하고 실제 송전선은 전선의 자중, 철탑 간에 형성된 가설장력과 같은 다양한 응력이 고온환경에서 부하되는 복합 열화 상태에 노출되어 있고, 이것은 재료학적인 관점에서 크릴 변형 발생의 가능성을 높이고 있으나 이것에 대한 연구 또는 실험결과는 크게 미미한 실정이다. 본 연구에서는 STACIR/AW $410mm^2$ 송전선과 그 구성소재를 대상으로 $200^{\circ}C$, $300^{\circ}C$에서 장시간 열화한 후, 구성소재의 탄성계수, 열팽창계수 및 STACIR/AW전선의 크림변형 거동을 조사하여 열화에 노출된 STACIR/AW 송전선의 이도변화 거동을 규명하고자 하였다.

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Properties Analysis for Small Elements Added Shadow Mask Materials

  • Kim, Ku-Hak;Kim, Chung-Ho;Kim, Dong-Soo;Kim, One-Seek
    • 한국정보디스플레이학회:학술대회논문집
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    • 2002.08a
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    • pp.1053-1055
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    • 2002
  • Recently CRT is getting large-sized, Flatness and High Fine Pitched in the meantime the raw material for shadow mask is in rapid progress of thinness, Low Thermal Expansion and high strength.Until now we have used AK(Aluminum Killed) & Invar(Fe-Ni alloy) materials for main raw material of shadow mask component. However recently Nb and Co addition and Nb+Co addition, which has advantage of Low Thermal Expansion and High Strength. has been developed as well as applying in mass production as CRT's trend has become more flat and fine pitch. Among of them, Co addition has been mass production as forming type (Flat CRT) with the beneficial effect of low thermal expansion & high strength for the first time. Since then Nb+Co addition has been used in mass production by the request of much higher strength of shadow mask component. In case of Nb addition, It's thermal expansion coefficient is a little lower than normal Invar and a little higher than Co addition, meanwhile Its Mechanical property is almost similar to Co Addition. The used samples of this experiment are 36%Ni + Fe, 32%Ni + 5%Co + Fe, 32%Ni + 5%Co + 0.3%Nb + Fe, 32%Ni + 0.3%Nb + Fe with heat treatment temperature of 600$^{\circ}C$, 650$^{\circ}C$, 700$^{\circ}C$, 750$^{\circ}C$, 800$^{\circ}C$, 850$^{\circ}C$, 900$^{\circ}C$ respectively under the condition of 15min holding time. After heat treatment, we have observed the change of mechanical property with addition of small elements through mechanical property investigation and metal structure observation as well as transition of thermal expansion coefficient by measuring of thermal expansion coefficient at 850$^{\circ}C$. In conclusion, 5%Co addition indicates that its thermal expansion coefficient is very similar under the condition of at 850$^{\circ}C$ for 15min 's heat treatment. From the experimental result it is suggested that Co addition is mostly suitable for Doming property and Nb addition is mostly suitable for Drop property.

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A Study on Input Multiplexer for Ku-Band Satellite Transponder (Ku 대역 위성 중계기용 입력 멀티플렉서에 관한 연구)

  • 이주섭;엄만석;염인복;이성팔
    • The Journal of Korean Institute of Electromagnetic Engineering and Science
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    • v.14 no.4
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    • pp.393-400
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    • 2003
  • This paper deals with the design and manufacturing technique of EQM(Engineering Qualification Model) of input multiplexer(IMUX) for the Ku-band satellite transponder. Channel dropping method by circulator chain structure is adopted for demultiplexing each channel. External equalizers are attached behind channel filters fur reduction of group delay variation and amplitude variation simultaneously. Both channel filters and equalizers adopted dual-mode technique in design f3r mass and volume reduction. Channel filters are designed to have 8-pole elliptic response and equalizers to be of 2-pole reflection type. For good temperature stability characteristics, INVAR36 material is used for channel filters and external equalizers. Vibration test, Thermal Vacuum Test, and EMC test have been performed on input multiplexer and it is shown to be suitable for Ku-band satellite transponder.

Changes of Mechanical Properties by a Long Term Operation in STACIR/AW Conductor (STACIR/AW 송전선의 장시간 운전에 따른 기계적 물성 변화)

  • Lee, Sung-Doo;Sin, Goo-Yong;Lee, Dong-Il;Jang, Tae-In;Kim, Byung-Geol;Park, Su-Dong;Kim, Shang-Shu
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2005.05b
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    • pp.69-73
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    • 2005
  • ACSR전력선의 송전용량 증가를 위해 개발된 중용량저이도 송전선인 STACIR/AW(Super Thermal-resistant Aluminum alloy Conductors, aluminum-clad Invar-Reinforced)전선은 초내열 Al도체 및 인바강선의 사용으로 비교적 고온에서의 안정적 운전이 가능하다. 그러나 고온 환경에서 장시간 노출된 STAClR/AW전선의 안정적 관리를 위해서는, 열화 된 STACIR/AW 전선의 인장강도, 각 구성소재의 탄성계수, 비틀림 계수 등과 같은 기계적 물성이 장기 운전 모의를 위해 선정된 열화온도, 열화시간 등에 대해 종합적으로 평가될 필요가 있다. 또한 크립 등과 같이 고온응력 부하상태에서의 변형거동과 탄성계수 및 선팽창계수의 온도의존성 등은 전선의 이도관리와 예측을 위해서도 명확히 규명되어야할 중요한 관리 인자이다. 그러나 현재까지는 이들에 대해 수행한 어떠한 연구결과들도 보고 되어 있지 않은 실정이다. 본 연구에서는 STACIR/AW $410mm^2$ 송전선을 장시간 운전의 모의를 위해 가속열화 시키고 가속열화에 따른 STACIR/AW 전선 및 그 구성소재의 강도, 비틀림 특성의 변화를 조사하여 장시간 운전에 따른 STACIR/AW전선의 안정성을 평가하여 보고하고자 하였다.

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Development of Optimal Stage Calculation Program for the Design of Waste Etchant Recovering Process (폐식각액 재생공정 설계를 위한 최적단수계산 프로그램 개발)

  • So, Won-Shoup;Park, Jin-Soo;Jung, Jae-Hak;Sur, Gil-Soo
    • Clean Technology
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    • v.15 no.3
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    • pp.165-171
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    • 2009
  • In this study, we found out the relation between $FeCl_3$ recovering-concentration and stage number of extraction process for invar (Fe+Ni) etching process. In order to get the desired $FeCl_3$ recovering-concentration economically, we developed the simulation program for designing the optimal $FeCl_3$ extraction process. We got the key parameter for this simulation program through pilot scale experiments. The process simulation by the developed program could reduce the emission of waste etching solution as well as the treatment costs. In addition, the developed program could calculate the number of stage of the etchant recovering system and the process time to get the desired concentration of $FeCl_3$. This program was used to compute the optimal capacity of the etchant recovering system and applied to the optimization of the stage of the etchant recovering system in real IT industry.

Adjustment of 1st order Level Network of Korea in 2006 (우리나라 1등 수준망 조정(2006년))

  • Lee, Chang-Kyung;Suh, Young-Cheol;Song, Chang-Hyun;Jeon, Bu-Nam
    • Proceedings of the Korean Society of Surveying, Geodesy, Photogrammetry, and Cartography Conference
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    • 2007.04a
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    • pp.7-10
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    • 2007
  • The 1st order vertical network of Korea was adjusted in 1987 at first time. This is the second adjustment of the 1st order vertical network of Korea by National Geographic Information Institute. All the levelling data were acquired by digital level with invar staff. The number of 1st order level lines are 36, and 34 level lines comprise 11 circles of level network. Backward and forward error of a few level lines are larger than the regulations of NGII, Korea. Also, 3 circles of vertical network has circuit closure error that is exceed the regulation. As the result of 1st order vertical network adjustment, the reference standard error of the vertical network was $1.8mm/{\surd}km$.

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A Study on the Fatigue Strength of the Welds of Membrane Type LNG Tank (멤브레인 방식 LNG탱크 용접부의 피로강도에 관한 연구)

  • 김종호
    • Journal of Advanced Marine Engineering and Technology
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    • v.21 no.5
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    • pp.542-548
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    • 1997
  • In this study an evaluation method of fatigue strength of membrane type LNG tank is presented with FEM analysis and experimental approach of seam and raised edge welds. The study contains the following : l)FEM analysis of test specimens 2)Fatigue tests of seam and raised edge welds 3)Estimation of cumulative damage factor of the welds on the basis of safe life design concept complying with the rules of classification society 4)Review of the effect of mean stress on the fatigue strength 5)Modelling of fatigue life of the welds which is changeable by weld heights With the results obtained in this study, a model ${\Delta}{\delta}/h^2=0.13553\;{N_{f}}^{-0.3151}$ for seam and raised edge welds having a given weld height is proposed to be useful for designers and inspectors.

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Design and Manufacture of a Dual Mode Waveguide Filter Loading On the Satellite (인공위성 탑재용 이중모드 도파관 필터 설계 및 제작에 관한 연구)

  • 고영목;강원준;한수용;박종화;김춘길;라극환
    • Journal of the Korean Institute of Telematics and Electronics A
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    • v.30A no.10
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    • pp.1-11
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    • 1993
  • A narrow-band dual TE$_{111}$ mode circular waveguide filter for Ku-Band satellite transponder was designed and manufactured based on a new model of the filter. We calculated the cavity size, pin polarizer depth and diameter, iris length and width, and used Bethe's Small Diffraction Theory and Chon's Correction Formular in order to obtain exact Result for each cavity. The designed dual model waveguide filter was manufactured with invar in order to maintain the thermal stability, and the filter performance was improved through the thermal test and vibration test to endure in the cosmic environment.

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Development of New Bimetal Material for Home Appliances by Using the Rolling Process (압연공정을 이용한 가전용 신 바이메탈재의 개발)

  • Park, S.S.;Lee, J.H.;Bae, D.H.;Bae, D.S.
    • Transactions of Materials Processing
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    • v.16 no.5 s.95
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    • pp.375-380
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    • 2007
  • The bimetals of home appliances are mainly manufactured by cladding process and these are almost consisted with Cu alloy and Ni alloy. But it is very difficult to clad these alloys, because the brittle $Cu_3O_4$ oxide film formed easily on Cu alloy surface during cladding process. Clad rolling and heat treatment processes were applied for the development of bimetals by using the Ni alloy and the 3 types of Cu alloys. Optical microstructure, micro-hardness, specific resistance, and deflection and line profile of newly processed bimetals specimens were observed and measured in this paper. Inter-diffusion was observed between Cu and Ni element in the interface of heat treated Cu alloy and Ni alloy clad material. The C1220 and Invar36 clad material showed the best property of deflection among the 3 kind of clad materials.