• Title/Summary/Keyword: Hyundai Motor

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Investigation on Turbocharger Whine Noise in a Heavy-duty Diesel Engine (대형 디젤 엔진 터보차져 고주파 소음에 관한 연구)

  • Choi Sungbae;Jeong Yong-Jin;Yeo Seung-Dong
    • Proceedings of the Acoustical Society of Korea Conference
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    • autumn
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    • pp.235-238
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    • 2000
  • Current diesel engines are usually equipped with turbochargers for improving fuel economy as well as meeting more stringent emission regulations. These turbochargers usually cause noise problems because they spins vey high such as 100,000 to 200,000 rpm, These noises are largely divided into whistle and whine noises. The frequency of whistle noise corresponds to their rotation speed, and the frequency of whine noise does to the multiplication of their rotation speed and the number of compressor blades. Turbocharger manufacturers developed a special type of compressor, effectively compressing air sucked from a duct; Recirculation Compressor Cover (RCC) or Map Width Enhancement (MWE). This special structure improves turbocharger's capability by expanding compressor's working area, but it seriously causes a noise problem, whine noise. There were many trials to surpress the noise occurred inside a compressor such as modification of a compressor, noise baffles or secondary measurements. However, it was currently concluded that the whine noise caused by the special compressor can not be reduced to that done by a standard compressor, and the strength difference of whine noises between the two compressors is not negligible. Thus, the standard compressor is decided to be applied to a newly developing heavy-duty diesel engine in order to resolve the turbocharger noise problem with a stiffened suction duct directly connected to a compressor.

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NONLINEAR MODEL-BASED CONTROL OF VANE TYPE CONTINUOUS VARIABLE VALVE TIMING SYSTEM

  • Son, M.;Lee, M.;Lee, K.;SunWoo, M.;Lee, S.;Lee, C.;Kim, W.
    • International Journal of Automotive Technology
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    • v.8 no.5
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    • pp.555-562
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    • 2007
  • The Variable Valve Timing(VVT) system for high performance is a key technology used in newly developed engines. The system realizes higher torque, better fuel economy, and lower emissions by allowing an additional degree of freedom in valve timing during engine operation. In this study, a model-based control method is proposed to enable a fast and precise VVT control system that is robust with respect to manufacturing tolerances and aging. The VVT system is modeled by a third-order nonlinear state equation intended to account for nonlinearities of the system. Based on the model, a controller is designed for position control of the VVT system. The sliding mode theory is applied to controller design to overcome model uncertainties and unknown disturbances. The experimental results suggest that the proposed sliding mode controller is capable of improving tracking performance. In addition, the sliding mode controller is robust to battery voltage disturbance.

DURABILITY IMPROVEMENT OF A CYLINDER HEAD IN CONSIDERATION OF MANUFACTURING PROCESS

  • Kim, B.;Chang, H.;Lee, K.;Kim, C.
    • International Journal of Automotive Technology
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    • v.8 no.2
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    • pp.243-248
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    • 2007
  • The durability of a cylinder head is influenced by the thermal and mechanical history during the manufacturing process, as well as engine operation. In order to improve the durability of cylinder head, both load from engine operation and the preload conditions from the manufacturing process must be considered. The aluminum cylinder head used for a HSDI diesel engine is investigated to reduce the possibility of high cycle fatigue crack in this study. FE analysis is performed to elucidate the mechanism of high cycle fatigue crack in the HSDI diesel cylinder head. Two separate approaches to increase the durability of the cylinder head are discussed: reducing load from engine operation and re-arranging preload conditions from the manufacturing process at the critical location of the cylinder head. Local design changes of the cylinder head and modification of pretension load in the cylinder head bolt were investigated using FE analysis to relieve load at the critical location during engine operation. Residual stress formed at the critical location during the manufacturing process is measured and heat treatment parameters are changed to re-arrange the distribution of residual stress. Results of FE analysis and experiments showed that thorough consideration of the manufacturing process is necessary to enhance the durability of the cylinder head.

Laser Strengthening of $35kgf/\textrm{mm}^2$ Grade Steel Sheet far Automobile (자동차용 $35kgf/\textrm{mm}^2$급 강판의 레이저 강화)

  • Suh, Jeong;Lee, Jae-Hoon;Kim, Jeong-O;Oh, Sang-Jin;Cho, Won-Suk;Lee, Doo-Hwan;Shin, Chirl-Soo;Lee, Moon-Yong;Lee, Gyu-Hyun
    • Journal of Welding and Joining
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    • v.20 no.1
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    • pp.34-40
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    • 2002
  • The laser strengthening of $35kgf/\textrm{mm}^2$ grade steel sheet is investigated by using $CO_2$ laser beam irradiation. The increase of tensile strength is dominated by the number of fully penetrated melting lines. Also, the optimal laser irradiation pattern is obtained by 3-point bending test. Local laser strengthening clay be effective for the weight reduction of automobile components where the tailored welded blank can not be applied.

Micro-CT image-based reconstruction algorithm for multiscale modeling of Sheet Molding Compound (SMC) composites with experimental validation

  • Lim, Hyoung Jun;Choi, Hoil;Yoon, Sang-Jae;Lim, Sang Won;Choi, Chi-Hoon;Yun, Gun Jin
    • Composite Materials and Engineering
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    • v.3 no.3
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    • pp.221-239
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    • 2021
  • This paper presents a multiscale modeling method for sheet molding compound (SMC) composites through a novel bundle packing reconstruction algorithm based on a micro-CT (Computed Tomography) image processing. Due to the complex flow pattern during the compression molding process, the SMC composites show a spatially varying orientation and overlapping of fiber bundles. Therefore, significant inhomogeneity and anisotropy are commonly observed and pose a tremendous challenge to predicting SMC composites' properties. For high-fidelity modeling of the SMC composites, the statistical distributions for the fiber orientation and local volume fraction are characterized from micro-CT images of real SMC composites. After that, a novel bundle packing reconstruction algorithm for a high-fidelity SMC model is proposed by considering the statistical distributions. A method for evaluating specimen level's strength and stiffness is also proposed from a set of high-fidelity SMC models. Finally, the proposed multiscale modeling methodology is experimentally validated through a tensile test.

Development of Regenerative Braking Control Algorithm for a 4WD Hybrid Electric Vehicle (4WD HEV의 회생제동 제어로직 개발)

  • Yeo Hoon;Kim Donghyun;Kim Talchol;Kim Chulsoo;Hwang Sungho;Kim Hyunsoo
    • Transactions of the Korean Society of Automotive Engineers
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    • v.13 no.6
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    • pp.38-47
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    • 2005
  • In this paper, a regenerative braking algorithm is proposed to make the maximum use of the regenerative braking energy for an independent front and rear motor drive parallel HEV. In the regenerative braking algorithm, the regenerative torque is determined by considering the motor capacity, motor efficiency, battery SOC, gear ratio, clutch state, engine speed and vehicle velocity. To implement the regenerative braking algorithm, HEV powertrain models including the internal combustion engine, electric motor, battery, manual transmission and the regenerative braking system are developed using MATLAB, and the regenerative braking performance is investigated by the simulator. Simulation results show that the proposed regenerative braking algorithm contributes to increasing the battery SOC, which recuperates 60 percent of the total braking energy while satisfying the design specification of the control logic. In addition, a control algorithm which limits the regenerative braking is suggested by considering the battery power capacity and dynamic response characteristics of the hydraulic control module.

A Study on In-wheel Motor Control to Improve Vehicle Stability Using Human-in-the-Loop Simulation

  • Ko, Sung-Yeon;Ko, Ji-Weon;Lee, Sang-Moon;Cheon, Jae-Seung;Kim, Hyun-Soo
    • Journal of Power Electronics
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    • v.13 no.4
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    • pp.536-545
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    • 2013
  • In this study, an integrated motor control algorithm for an in-wheel electric vehicle is suggested. It consists of slip control that controls the in-wheel motor torque using the road friction coefficient and slip ratio; yaw rate control that controls the in-wheel motor torque according to the road friction coefficient and the yaw rate error; and velocity control that controls the vehicle velocity by a weight factor based on the road friction coefficient and the yaw rate error. A co-simulator was developed, which combined the vehicle performance simulator based on MATLAB/Simulink and the vehicle model of CarSim. Based on the co-simulator, a human-in-the-loop simulation environment was constructed, in which a driver can directly control the steering wheel, the accelerator pedal, and the brake pedal in real time. The performance of the integrated motor control algorithm for the in-wheel electric vehicle was evaluated through human-in-the-loop simulations.

The Study of Commercial Technique for Korean High Speed Railway Main Power Conversion Equipment (한국형 고속열차 주전력변환장치의 상용화 기술 확보에 관한 연구)

  • Cho, Sung-Joon;Lee, Kwang-Joo;Kim, Tae-Wan;Woo, Myung-Ho;Ko, Young-Cheol;Kim, Du-Sik
    • Proceedings of the KIPE Conference
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    • 2005.07a
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    • pp.363-365
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    • 2005
  • KHSR(Korean High Speed Railway) had achieved the maximum speed of 350 km/h last year. And then, we have concentrated to improve the reliability of the overall system, in particular, motor block of the locomotive. In this paper, simple technique for operating PWM converters under the voltage distortion is introduced. In addition, the electrical braking technique is also made to have the braking capability under the dead zone. Test results revealed the verification of the proposed techniques.

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Speed Control Characteristics of Built-in Spindle Motor according to Load Condition (공작기계 빌트인 스핀들 주축용 영구자석 모터의 속도 제어에 따른 특성)

  • Park, Yu-Seop;Lee, Sang-Min;Shin, Duck-Woong
    • Proceedings of the KIPE Conference
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    • 2016.07a
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    • pp.407-408
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    • 2016
  • 본 논문에서는 26kW 매입형 영구자석형 동기식 모터를 적용한 빌트인 스핀들 주축에 관한 내용을 다룬다. 적용된 모터는 코깅토크 및 토크리플 최소화를 위한 비균일 공극 및 W타입 영구자석 배치를 적용하고 있으며, 관련된 특성해석결과 및 제작모델의 부하조건에 따른 속도 제어 특성에 대하여 다룬다.

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A Study for Deformation During the Erection of LNG Carrier's Motor/Compressor Room (액화천연가스운반선 모터/컴프레서 룸의 탑재 시 처짐에 대한 검토 사례 소개)

  • Oh, Chang-Min;Jang, Yoo-Soo;Oh, Dong-Yoon;Yang, Jin-Seok
    • Special Issue of the Society of Naval Architects of Korea
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    • 2007.09a
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    • pp.1-6
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    • 2007
  • To improve productivity of the LNG carriers which are growing bigger and bigger, many researches are being carried out by shipyards. In this regard, we reviewed possible problems which could occur during the erection of 216K LNG carrier's motor/compressor room with all outfittings pre-installed. As a first item, the weights of hull and outfittings were precisely estimated to make sure that the erection is carried out within yard's capability. In the next place, deflection and safety of the structure were verified by FEM analysis. As a result, the erection was finished successfully and yard's productivity was also improved. This review is a good example which shows the importance of through study and preparation for improving yard's productivity which is already reached its limit.

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