• Title/Summary/Keyword: Hydrostatic journal bearing

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The Optimization of a Hydrostatic Spindle System for Grinding Machines (연삭기용 유정압베어링주축의 최적화에 관한 연구)

  • Lee, C.H.;Park, C.H.;Lee, H.S.
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.7
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    • pp.140-147
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    • 1996
  • Machining accuracy of machine tools spindles using the hydrostatic bearing, largely depends on the static stiffness and the thermal deformation of the spindle unit. In this paper, the modelling and static, thermal analysis of the hydrostatic spindles were performed for the relationship between the design variables like the bearing span, overhang, bearing stiffness and static stiffness at spindle. The goal of optimization is the mazimum, static stiffness at spindle nose with lower temperature rise in hydrostatic bearing. Temperature rise of hydrostatic bearing is minimized with the variables of spindle diameter and oil supply pressure. Finally, validity of the proposed algorithm is verified by improving the static, thermal performance of the existing hydrostatic spindles.

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Design and Verification of the Hydrostatic Bearing for Hydraulic Model Turbine (I) - Radial Bearing - (모델수차 성능시험용 정압베어링 설계해석 및 검증(I) - 레이디얼 베어링 -)

  • Park, Moo Ryong;Kim, Byung Ok;Yoon, Eui Soo;Hwang, Soon Chan;Cho, Yong;Park, No Hyun
    • The KSFM Journal of Fluid Machinery
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    • v.19 no.5
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    • pp.35-41
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    • 2016
  • This paper deals with the design, manufacturing and test evaluation of a hydrostatic bearing applied to a hydraulic model turbine. The design parameters of a hydrostatic bearing, considering machining and assembly tolerances, and recommended values of design parameters are presented. Also the simple design procedure of a hydrostatic bearing by utilizing the reference results is proposed. In order to illustrate the utility and validity of the proposed design procedure, two hydrostatic bearings are manufactured and test evaluation of these bearings are performed. In results, the proposed design procedure can be utilized as an effective tool at the initial design screen of a hydrostatic bearing. However, the 2D bearing governing equation should be solved to obtain the optimal design of a hydrostatic bearing.

A Study on the Development of Hydrostatic High Speed Spindle for Grinding Machine (고속 연삭기용 유정압 스핀들 개발에 관한 연구)

  • Kim, Jeong-Suk;Cho, Yong-Kwon;Park, Jin-Hyo;Moon, Hong-Man
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.1
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    • pp.96-100
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    • 2011
  • The hydrostatic bearings have a relatively small run-out comparing to its shape error by fluid film effect in hydrostatic state as like pneumatic bearing and have a high stiffness, load capacity and damping characteristics. As there is no maintenance and semipermanent in these bearing type, it has been usually adopted as main spindle bearing for grinding machine. In this thesis, to develop hydrostatic bearing for high speed spindle, the cooler setting temperature, bearing clearance and nozzle pressure of belt-driven hydrostatic bearing are investigated. The bearing temperature is decreased, as the cooler setting temperature is lower, nozzle pressure is higher and bearing clearance is wider. The front temperature of bearing is nearly $8^{\circ}C$ higher than the rear one up to 13,000 rpm of spindle revolution. The thermal deflection of X-axis is ${\pm}16\;{\mu}m$ in range of 12,000 rpm-13,000 rpm. Therefore, it is conformed that the built-in motor hydrostatic bearing can be used to high speed spindle.

A Study on Lubrication Characteristic of the Hydrostatic Bearing In Swash Plate Type Piston Motor (사판식 피스톤 모터의 정압베어링 윤활특성에 관한 연구)

  • Lee, Yong-Bum;Kim, Kwang-Min
    • Journal of Power System Engineering
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    • v.15 no.5
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    • pp.5-9
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    • 2011
  • The hydraulic piston using a hydrostatic bearing has been used widely due to its satisfying performance at very high pressurized circumstance and relative higher power density in comparison to conventional one. For high pressurization, enhanced efficiency and long durability of the hydraulic piston, the design of hydrostatic bearing is at issue, which is installed between piston shoe and swash plate. The performance of the hydrostatic bearing is influenced significantly by the assembly of the piston shoe consisting of circular land and recess. In this study, to estimate the performance of the hydrostatic bearing, the characteristics for lubrication of the assembly of the piston shoe were investigated by measuring a leakage rate of hydraulic fluid under an experimental condition, where a rotating velocity of the piston, hydraulic pressure and temperature of the hydraulic fluid were changed systematically. In addition, a film thickness of the hydraulic fluid on the piston shoe was measured and compared to theoretical one.

Basic Characteristics of a Self-Compensated Hydrostatic Journal Bearing (자기보상형 유정압저어널베어링의 기본특성)

  • 박천홍;이영준;홍성욱;이후상
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.227-230
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    • 2004
  • A self-compensated water-hydrostatic bearing has advantages in bearing stiffness. In this paper, the mechanism is applied to hydrostatic journal bearing for achieving the high bearing stiffness. The finite element method is applied to analyze the load characteristics of the self-compensated journal bearing. From the analyzed results, it is confirmed that though the self-compensated journal bearing has higher load capacity and stiffness than conventional fixed capillary journal bearing, the merit is decreased in the case of high eccentricity, that is, a spindle system with self-compensated journal bearing must be designed to have the load capacity large enough. For improving the practicality, a rectangular type capillary is introduced and discussed. Theoretically analyzed results show that it has more advantages than the conventional annular type capillary in the practical usage. The experimental verification on the analysis method is performed, and the experimental results show good agreement with theoretical results.

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Basic Characteristics of a Self-Compensated Hydrostatic Journal Bearing (자기 보상형 유정압 저어널 베어링의 기본 특성)

  • Park Chun Hong;Lee Young Joon;Hong Seong Wook;Lee Husang
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.5 s.170
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    • pp.159-166
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    • 2005
  • A self-compensated water-hydrostatic bearing is well known to have advantages in stiffness. In this paper, its concept is extended to a hydrostatic journal bearing for achieving higher stiffness. The finite element method is applied to analyze the load characteristics of the self-compensated hydrostatic journal bearing. The analysis results reveal that the self-compensated journal bearing has higher load capacity and higher stiffness than conventional, fixed capillary journal bearings. and that this benefit degrades in the case of high eccentricity. Thus, a spindle system with self-compensated journal bearings must be designed to ensure a sufficiently large load capacity. A rectangular type capillary is also introduced with consideration of the practical application of the self-compensated hydrostatic journal bearing. Theoretical analysis results show that the rectangular type capillary is more beneficial than conventional annular type capillaries in practical use. The experimental verification on the analysis method is made to show that the experimental results are in good agreement with theoretical results.

A Study on the Characteristics of the Hydrostatic Bearing by the Variation of the Orifice in Hydraulic Piston Motor (유압 피스톤 모터의 오리피스 변화에 따른 정압베어링의 특성에 관한 연구)

  • Kim, K.M.;Lee, Y.B.;Kim, T.S.
    • Transactions of The Korea Fluid Power Systems Society
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    • v.7 no.3
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    • pp.7-12
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    • 2010
  • In the case of hydraulic piston motor, hydrostatic bearing is designed to be adapted the hydrostatic bearing for the relative lubrication in the structural design. It's available to make it highly efficient and that's why it's widely used. The thing which largely influence the high pressure, the high efficiency, and the life is the hydrostatic bearing between a shoe and a swash plate. In this study, with the most general "hydrostatic bearing shoe" that has one recess as the subject of this research, I designed and made the 4 kind of piston shoe that have different orifice diameter each other, and studied the features of the hydrostatic bearing by observing the change of the leakage flow rate, the torque and the volumetric efficiency through experiments on the changes of the pressure & the speed of the revolution. As a result, the bigger diameter of the orifice, the less torque. And with an increase of the orifice diameter under the high pressure, the leakage flow rate decreased remarkably. Also it was observed the leakage flow rate increased linearly according to the increase of the supply pressure.

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Theoretical Analysis of the Slipper Hydrostatic Bearing Shape in the Swash Plate Type Axial Piston Pump (사판식 유압 피스톤 펌프의 슬리퍼 정압베어링면 형상에 관한 이론해석)

  • Cho, I.S.
    • Journal of Drive and Control
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    • v.10 no.1
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    • pp.14-20
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    • 2013
  • In the high rotational speed and pressure state, the leakage flow rate of the axial piston pump is one of the serious problems and make great reasons to decrease the volume efficiency. In this study, tribology characteristics is clarified for the hydrostatic slipper bearing in the swash plate type axial piston pump, by means of theoretical analysis for the different shape of the hydrostatic slipper bearing. It was analyzed by Mathcad software and used equal conditions at $0^{\circ}$ swash plate angle in each model. The results show that performance characteristics of the swash plate type axial piston pump are significantly influenced by the shape of the hydrostatic slipper bearing.

Analysis on the hydrostatic bearing using self-controlled restrictor or grinding wheel spindle (고정밀 연삭기 주축용 가변 면적 자기 보상형 리스트릭터 유정압 베어링 해석)

  • 조성만;박상신;안유민
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.1
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    • pp.23-29
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    • 2001
  • Cylindrical type of self-controlled restrictor are designed for hydrostatic bearing of grinding wheel spindle. Typical hydrostatic journal bearing with the designed restrictor is analytically model. According to the model, the affect of oper-ation parameters, such as, initial cross distance, supply pressure, diameter of two supply holes, pre-load of spring, and clearance between spindle and housing, on bearing stiffness are analyzed. From the results of the analysis, the optimum conditions of operation parameters that maximize the bearing stiffness are estimated.

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A Study on the Characteristic of the Hydrostatic Bearing in the Hydraulic Cylinder (유압실린더내 정압베어링의 특성에 관한 연구)

  • Kang, Hyung-Sun
    • Journal of Advanced Marine Engineering and Technology
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    • v.32 no.4
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    • pp.522-527
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    • 2008
  • On designing of hydrostatic bearing, load, quantity of oil, stiffness and friction load are considered as basic characteristics. For the analysis of these basic characteristics, pressure distribution by oil film is obtained. Speed of piston, clearance, leakage of oil, eccentricity, shape and roughness of bearing affect the results which are the analysis of basic characteristics of load, quantity of oil, stiffness and friction load. The relationship among those factors are required for optimum designing of hydrostatic bearing for machining tool. Reynold's Equation is calculated through finite element method. Load, leakage of quantity and pressure distribution as variation of length, land length ratio, eccentricity and axial velocity of bearing are investigated. Then optimum design variables are obtained.