• Title/Summary/Keyword: Hydraulic transmission

Search Result 236, Processing Time 0.019 seconds

Dynamic characteristic identification of PWM solenoid valve for automatic transmission (자동변속기용 펄스폭변조 솔레노이드 밸브의 동특성 식별)

  • Jung, Gyu-Hong;Cho, Baek-Hyun;Lee, Kyo-Il
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.21 no.10
    • /
    • pp.1636-1647
    • /
    • 1997
  • As most of today's automatic transmissions in passenger car adopt a electro-hydraulic control system, the role of electronically controlled solenoid valves occupies an important position and it is essential to predict solenoid transient characteristics in order to design and evaluate the performance of the hydraulic control system. However, in general, both the magnetic and electrical parameters f the solenoid system are hardly known and it is not easy to model this section with moderate complexity although mechanical system could be developed using the classical second order system. This paper presents a dynamic modelling technique of a solenoid valve, that is controlled by pulse width modulation for an automatic transmission, in terms of system identification theory. In nonlinear computer simulation, it is shown that the identified systems which produce magnetic force to input duty cycle for various excitation signals predict the static and dynamic performance very well near the operating point and in experiment conducted to confirm the validity of identification theory for PWM solenoid valve, we find that there is a good agreement between the experimental data and simulation result. Hence, this model can be utilized in the development of pressure control system with PWM solenoid valve.

Design Parameter Analysis of the Proportional Control Valve for Wheel-Loader Automatic Transmission (휠로더 자동변속기용 비례 제어 밸브의 설계 특성 해석)

  • Park, Young-Jun;O, Joo-Young;Yun, Ung-Kwon;Lee, Guen-Ho
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.27 no.5
    • /
    • pp.27-35
    • /
    • 2010
  • A loader used for uploading materials into truck is a kind of construction equipment. Mainly, a wheel loader is applied to construction work. Recently, an automatic transmission for the wheel loader is used to help drivers get the repetitive works done comfortably. It is composed of geartrain, clutch pack, hydraulic control system and TCU. Especially, a high-performance proportional control valve and its control algorithm is demanded to achieve the shift quality during a change of speed. In this paper, the commercial package program was used in order to justify model of the proportional control valve and simulate it. Steady-state and dynamic characteristics of PCV were analyzed to classify attractive forces and hydraulic control characteristics. This model also was verified the validity compared to the experimental result. Using the developed model, performances of PCV were predicted as studying design parameters.

Adaptive Compensation Control of Vehicle Automatic Transmissions for Smooth Shift Transients Based on Intelligent Supervisor

  • Kim, Deok-Ho;Han, Jin-O;Sin, Byeong-Gwan;Lee, Gyu-Il
    • Journal of Mechanical Science and Technology
    • /
    • v.15 no.11
    • /
    • pp.1472-1481
    • /
    • 2001
  • In this paper, an advanced shift controller that supervises the shift transients with adaptive compensation is presented. Modern shift control systems for vehicle automatic transmission are designe d to provide smooth transients for passengers' comfort and better component durability. In the conventional methods, lots of testing and calibration works have been done to tune gains of the controller, but it does not assure optimum shift quality at all times owing to system variations often caused by uncertainties in shifting hydraulic systems and external disturbances. In the proposed control scheme, an adaptive compensation controller with intelligent supervisor is implemented to achieve improved shift quality over the system variations. The control input pattern which generates clutch pressure commands in hydraulic actuating systems, is updated through a learning process to adjust for each subsequent shift based on continuous monitoring of shifting performance and environmental changes. The proposed algorithm is implemented and evaluated on the experimental test setup. Results from the experimental studies for several operation modes show both improved performance and adaptability of the proposed shift controller to uncertain changes of the shifting environment in vehicle power transmission systems.

  • PDF

Evaluation of Tidal Flow around the Pile-supported Pier Structures (잔교식 항만구조물 주변에서 해수유동의 평가)

  • Park Il Heum
    • Journal of the Korean Society for Marine Environment & Energy
    • /
    • v.7 no.2
    • /
    • pp.82-88
    • /
    • 2004
  • To evaluate the tidal flow around the transmission type harbour structures, the numerical models considering hydraulic resistance are used. The traditional governing equations of depth-integratef hydrodynamics are modified by using of the drag force term. As a numerical model to evaluate the rate of tidal exchange, the Random-walk method is used. The models are applied in a design of the pile-supported pier structures in Busan harbour site, Korea, where the flow speed and the tidal exchange are more promotive than the case of non-transmission structure. The developed model will be applied usefully to design the transmission type structure in the ocean space.

  • PDF

DEVELOPMENT OF A CONTINUOUSLY VARIABLE-SPEED TRANSMISSION FOR AGRICULTURAL TRACTOR

  • Kim, H. J.;Kim, E. H.;K. H. Ryu
    • Proceedings of the Korean Society for Agricultural Machinery Conference
    • /
    • 2000.11b
    • /
    • pp.162-169
    • /
    • 2000
  • This study was carried out to develop a continuously variable-speed transmission(CVT) for agricultural tractor. A full-toroidal CVT mechanism with four discs and six rollers was selected as a device for changing speed ratio continuously. In the step of system layout design, the sizes of roller cylinders and end-load cylinder, which were critical factors for controlling the variator, were designed. Also the control pressure range was designed to limit the contact pressure of variator. In order to make the maximum speed of vehicle as 30km/h, the planetary gear and the six pairs of gears were designed. Also the hydraulic clutch, silent chain, hydraulic manifold and electronic controller were designed. After the design, a prototype with CVT controller was developed and tested. The speed of vehicle was changed continuously to the speed set by driver and the settling time was about 0.52 second at the step-response test (reduction ratio of variator 2.0 to 1.0), which was acceptable as a response time for working with tractor.

  • PDF

Simulation Analysis on Static Safety of 55Hp-Servo-Based Hydrostatic Transmission (시뮬레이션 기반의 55마력급 서보식 정유압 무단변속기 정적구조안정성 분석)

  • Won, Jonggeun;Yoon, Jongil;Lee, Hyunah;Chung, Seonggyo;Jeong, Jaesu
    • Journal of Drive and Control
    • /
    • v.19 no.1
    • /
    • pp.34-42
    • /
    • 2022
  • Hydrostatic transmission (HST) comprises rotary parts, shafts, valve plate, swashplate, and servo pistons. Ensuring structural stability of each part of an HST has a significant impact on product safety. In this study, the structural stability of HST in agricultural machinery and industrial vehicles was analyzed using ANSYS software. For conservative evaluation, high-pressure conditions (35.5 MPa and 2 MPa pilot pressure) were applied as load conditions. The number of grids used in the calculations ranged from 0.4 to 0.8 million depending on modeling requirements. Structural analysis was performed for essential parts and safety factor was analyzed. All major parts of HST had a safety factor of ≥ 1.5. Thus, they were judged to be structurally safe. This study provides important information for designing an HST system.

Study on Characteristics of Hydraulic Servo System for Force Control of Hydraulic Robots (유압식 로봇의 힘 제어를 위한 유압 서보 시스템의 특성에 관한 연구)

  • Kim, Hyo-Gon;Lee, Jong-Won;Park, Sangdeok;Han, Changsoo
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.39 no.2
    • /
    • pp.219-225
    • /
    • 2015
  • Because a hydraulic actuator has high power and force densities, this allows the weight of the robot's limbs to be reduced. This allows for good dynamic characteristics and high energy efficiency. Thus, hydraulic actuators are used in some exoskeleton robots and quadrupedal robots that require high torque. Force control is useful for robot compliance with a user or environment. However, force control of a hydraulic robot is difficult because a hydraulic servo system is highly nonlinear from a control perspective. In this study, a nonlinear model was used to develop a simulation program for a hydraulic servo system consisting of a servo valve, transmission lines, and a cylinder. The problems and considerations with regard to the force control performance for a hydraulic servo system were investigated. A force control method using the nonlinear model was proposed, and its effect was evaluated with the simulation program.

Minimization of Shifting Shock of Tractor PST using SimulationX (SimulationX를 이용한 트랙터 PST 변속 충격 최소화 연구)

  • Eom, Tae Ho;Lee, Chul-Hee
    • Journal of Drive and Control
    • /
    • v.15 no.3
    • /
    • pp.36-42
    • /
    • 2018
  • Agricultural tractors require frequent shifting to improve operation efficiency, and PST (Powershift Transmission) is considered as a suitable transmission. However, due to the inherent characteristics of the PST, shocks arise during shifting, which imparts a negative effect on the operator. Therefore, in order to improve the transmission performance of the tractor PST, researches on various methods including the hydraulic system circuit, the engine input speed control, and the mechanical system of the transmission are steadily being conducted. In this study, in order to reduce the impact of PST on a shift based on SimulationX software, we analyzed the characteristics of the input signal of PCV (Pressure Control Valve) through sensitivity analysis and verified the simulation model through actual vehicle test. Optimization was performed for minimizing the shift shock for some of the parameters of the input signal at constant temperature and RPM conditions.

Numerical Analysis on the Determination of Hydraulic Characteristics of Rubble Mound Breakwater (경사식 방파제의 수리특성 결정을 위한 수치해석)

  • 박현주;전인식;이달수
    • Journal of Korean Society of Coastal and Ocean Engineers
    • /
    • v.14 no.1
    • /
    • pp.19-33
    • /
    • 2002
  • A numerical method to efficiently secure necessary design informations of the hydraulic characteristics of rubble mound breakwater was attempted here. The method combines the exterior wave field with the interior wave field which is formulated incorporating porous media flow inside the breakwaters. An approximate method based on the long wave assumption was used for the exterior wave field while a boundary element method was used for the interior wave field. A hydraulic experiment was also performed to verify the validity of the numerical analysis. The numerical results were compared with experimental data and results from existing formulae. They generally agreed in both reflection and transmission coefficients. The calculated pore pressures also showed a similar pattern with experimental data, even if they gave some significant differences in their values fur some cases. The main cause of such differences can be attributed to the strongly nonlinear wave field occurring on the frontal slope of the breakwater. The direct input of dynamic pressures(measured from hydraulic experiment) into the numerical method was suggested as a promising method to enhance the predictability of pore pressures.