• Title/Summary/Keyword: Hydraulic machine

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The Design of Sliding Model Controller with Perturbation Estimator Using Observer-Based Fuzzy Adaptive Network

  • Park, Min-Kyu;Lee, Min-Cheol;Go, Seok-Jo
    • Transactions on Control, Automation and Systems Engineering
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    • v.3 no.2
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    • pp.117-123
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    • 2001
  • To improve control performance of a non-linear system, many other reserches have used the sliding model control algorithm. The sliding mode controller is known to be robust against nonlinear and unmodeled dynamic terms. However, this algorithm raises the inherent chattering caused by excessive switching inputs around the sliding surface. Therefore, in order to solve the chattering problem and improve control performance, this study has developed the sliding mode controller with a perturbation estimator using the observer-based fuzzy adaptive network. The perturbation estimator based on the fuzzy adaptive network generates the control input of compensating unmodeled dynamics terms and disturbance. And the weighting parameters of the fuzzy adaptive network are updated on-line by adaptive law in order to force the estimation errors converge to zero. Therefore, the combination of sliding mode control and fuzzy adaptive network gives rise to the robust and intelligent routine. For evaluation control performance of the proposed approach, tracking control simulation is carried is carried out for the hydraulic motion simulator which is a 6-degree of freedom parallel manipulator.

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The Lubrication Characteristics According to the Rotating Radius of Piston in a Swash-Plate Type Piston Pump (사판식 피스톤 펌프의 피스톤 회전 반경에 따른 윤활 특성)

  • Cho, Ihn Sung;Jung, Jae Youn
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.7
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    • pp.749-753
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    • 2013
  • Hydraulic systems are used to transform mechanical energy and fluid energy into each other. Its applications are very wide over the whole industries such as automobiles, public works, rockets, machine tools, construction heavy equipments, airplaces and so on. They are hydraulic pumps that transform energy in the systems. In this study, with basic operation principles as a start point, I tried to understand how the rotating radius of a piston affects the lubrication characteristics in more practical conditions, a swash-plate with tilt angle zero capable of rotating motion and other devices was used. In this paper, a slipper was located on 45mm eccentricity from the center of a swash-plate. As a result, through this experiment, it was found that the rotating radius of a piston affects load capacity, leakage flow and lubrication characteristics and it is one of the important parts for improving the pump efficiency.

Development of Unmanned Irrigation Technology Using Five Senses During the Disconnection of Communication Due to Disasters (재난재해로 인한 통신두절시 오감기술을 이용한 무인 수처리 기술 개발)

  • Kim, Jae-Yeol;You, Kwan-Jong;Jung, Yoon-Soo;Ahn, Tae-Hyoung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.1
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    • pp.141-148
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    • 2017
  • Recently, localized heavy rain storms have been occurring frequently due to global warming, and it is difficult to shield a large number of facilities against disaster with limited manpower. The unmanned water treatment system uses five senses to analyze various judgment criteria, which are set according to field situations such as machine vibrations, the temperature of bearings, the sound of the operating machines, and the hydraulic pressure, current, and voltage of the hydraulic floodgates. It thus judges normal or abnormal operation status and conducts unmanned control of such machines. It automatically applies a system to the interruption of communications and therefore improves the reliability of its unmanned irrigation facilities. It maximizes the operational efficiency of managers responsible for various fields, enabling them to discharge water before the situation escalates to a crisis within the golden time, and to protect against damage to humans and property.

Ultrasonic Fatigue Test for a High Strength Steel Plate (고장력 강판의 초음파 피로시험)

  • Yeom, Hyunho;Jung, Yongchan;Kim, Chayeong;Kang, Ki-Young;Lee, Moon Gu;Hong, Min-Sung;Jeon, Yongho
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.24 no.6
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    • pp.589-593
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    • 2015
  • The demand of high cycle fatigue behavior on plate material is increasing because of its various applications. However, the high-cycle fatigue life data of the plate material is very rare compared to the rod material. Thus, in this study, a plate specimen is designed for the ultrasonic fatigue test because it is time efficient as compared to the conventional fatigue test. To apply the ultrasonic fatigue test, the specimen design is required to resonate at 20 kHz. Therefore, the dynamic elastic modulus was determined by measuring the resonance frequency with a piezoelectric element and laser doppler vibrometer (LDV). As a result, the plate specimen is designed and demonstrated using the ultrasonic fatigue testing machine. The ultrasonic fatigue test results were compared with the hydraulic fatigue test results.

A Study of Mold Technology for Manufacturing of CFRTP Parts (CFRTP 부품제조를 위한 금형 및 성형 기술에 대한 연구)

  • Jung, Eui-Chul;Kim, Jong-Sun;Son, Jung-Eon;Yoon, Kyung-Hwan;Lee, Sung-Hee
    • Design & Manufacturing
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    • v.11 no.3
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    • pp.25-28
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    • 2017
  • The production of carbon fiber reinforced thermoplastics(CFRTP) parts using an injection/compression molding process that differs from the conventionally used fabrication methods was investigated Before the application of composite molding in the injection/compression molding process, a simple compression molding experiment was performed using a hydraulic press machine to determine the characteristics of resin impregnation and to obtain a basic physical property data for the CFRTP. Based on these results, injection/compression molded specimens were manufactured and an additional insert/over molding process was applied to improve the impregnation rate of the molded specimens. The results demonstrated that the tensile strength of the molded parts using the faster injection/compression process was similar to that of a hydraulic press molded product.

On Characteristics of Regulator System in Hydraulic Piston Pump (유압 피스톤 펌프 레귤레이터 시스템 특성 연구)

  • 여명구;김종기;정재연
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2000.11a
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    • pp.266-272
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    • 2000
  • The importance of variable displacement piston pump is recently increasing in industrial applications, as it is widely used for raising the energy level of the fluid in hydraulic system. The regulator is the device that controls the pump output flow depending on the machine load and engine speed, and that regulates the discharge flow of the piston pump by controlling the swivel angel. This work deals with constant power control of a regulator system in bent-axis type piston pump. In order to use engine power effectively, it is important to keep the horsepower from the engine to the pump constant. Therefore, optimum power usage is obtained by accurately following the power hyperbola. First, the governing equations of the regulator are derived, and analysis is performed by numerical simulation in which significant parameters of regulator are identified. Also, we designed and manufactured the prototype of the constant power control regulator for experiments. The experimental results show the responsibility and pressure-flowrate characteristics and these are compared with the theoretical analysis. As the result, it is confirmed that the characteristics of the designed regulator correspond to the numerical simulation.

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Application of discrete wavelet transform to prediction of ram stuck phenomena

  • Byun, Seung-Hyun;Cho, Byung-Hak;Shin, Chang-Hoon;Park, Joon-Young
    • 제어로봇시스템학회:학술대회논문집
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    • 2005.06a
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    • pp.1445-1449
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    • 2005
  • The ram assembly is important equipment in fueling machine of PHWR(Pressurized Heavy Water Reactor) plant where fuel replacement is possible while the plant is in service. Troubles in the ram assembly can cause lots of difficulties in power plant operation. The ram assembly is typically composed of the B-ram, the L-Ram and the C-Ram. The B-ram is focused in this paper because it plays the most important role in the ram assembly. Among the ram fault phenomena, ram stuck phenomena are the most frequent cases in the B-ram, which has a ball screw mechanism driven by a hydraulic motor. Ram stuck phenomena are due to ball wear and damage in ball nut that increase in proportion to the number of fuel replacement. It is required to predict ram stuck phenomena before they occur. In this paper, a method is proposed for predicting ram stuck phenomena using a discrete wavelet transform. The discrete wavelet transform provides information on both the time and frequency characteristics of the input signals. The proposed method uses the frequency bandwidths of coefficients of discrete wavelet decompositions and detail coefficients of discrete wavelet transform to predict ram stuck phenomena. The signal used in this paper is a torque-related signal such as a hydraulic service outlet pressure signal in a hydraulic driving system or a current signal in a DC motor driving system. Finally, the validity of the proposed method is shown via experiment using ball nut characteristic test equipment that simulates ram stuck phenomena due to increased ball friction in ball nut.

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Study on the Alternating Flow Hydraulics and Its New Potential Application in the Geotechnical Testing Field

  • Sang, Yong;Han, Ying;Duan, Fuhai
    • International Journal of Fluid Machinery and Systems
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    • v.9 no.3
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    • pp.245-255
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    • 2016
  • The alternating flow hydraulics (AFH) had demonstrated the unique features in the past. One of the most well-known inventions was the hydraulic machine-gun synchronizer, which had become the standard equipment of airplane during World War I. The studies on the AFH between 1960 and 1980 had trigged many researchers' interests and reached the summit. The disadvantages of the AFH like low efficiency and cooling difficulty had prevented the further development. Few people are engaged in studying the AFH at present. However, the unique characteristics of the AFH inspire the researchers to continuously explore the new special suitable applications. The overviews of the AFH and the new potential application in the geotechnical testing field have been discussed in this paper. First, the research results of the AFH in the past have been summarized. Then, the classifications of the AFH have been introduced in detail according to the working principle, the number of hydraulic transmission pipelines and the mode of input energy. The advantages and the disadvantages of the AFH have been discussed. A novel potential suitable application in the soil test field has been presented at last. The detailed designing ideas of a new dynamic trixial instrument have been given, which will be a more innovational and energy-saving plan according to the current studies. A series of simulation experiments have been done. The simulation results show that the proposed scheme for the new dynamic trixial instrument is feasible. The paper work will also give some inspirations in the reciprocating motion control system.

Study of the high pressure hose assemblies by accelerated life test (고압호스 조립체의 가속수명시험에 관한 연구)

  • Lee, Gi Chun;Lee, Yong Bum
    • Journal of Advanced Marine Engineering and Technology
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    • v.37 no.8
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    • pp.886-892
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    • 2013
  • Hydraulic hose assemblies are used as piping components for construction machinery, automobile, aircraft, industrial machinery, machine tools, and machinery for ships. Then the reliability of hose assemblies is important because total hydraulic system, which used to deliver the fluid power ($P^*Q$) needed to flexibility in the piping system, is not operated if the hose assembly failed in the system. The data of the accelerated life test estimated through the shape parameter(${\beta}$) resulting of the Weibull distribution analysis. This study has tried to reduce the test time resulting from varying impulse pressure range and the flexing diameter. Accelerated life test model for the test results was adopted the GLL(generalized log linear) and the accelerated indexes are identified as 6.64 for the pressure and 4.46 for flexing radius. Also, it found that shape parameter is 6.19, scale parameter(${\eta}$) is $1.035{\times}108$, which were adopted the pressure 35 MPa and the flexing diameter R100 mm in the used condition.

Real-time prediction on the slurry concentration of cutter suction dredgers using an ensemble learning algorithm

  • Han, Shuai;Li, Mingchao;Li, Heng;Tian, Huijing;Qin, Liang;Li, Jinfeng
    • International conference on construction engineering and project management
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    • 2020.12a
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    • pp.463-481
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    • 2020
  • Cutter suction dredgers (CSDs) are widely used in various dredging constructions such as channel excavation, wharf construction, and reef construction. During a CSD construction, the main operation is to control the swing speed of cutter to keep the slurry concentration in a proper range. However, the slurry concentration cannot be monitored in real-time, i.e., there is a "time-lag effect" in the log of slurry concentration, making it difficult for operators to make the optimal decision on controlling. Concerning this issue, a solution scheme that using real-time monitored indicators to predict current slurry concentration is proposed in this research. The characteristics of the CSD monitoring data are first studied, and a set of preprocessing methods are presented. Then we put forward the concept of "index class" to select the important indices. Finally, an ensemble learning algorithm is set up to fit the relationship between the slurry concentration and the indices of the index classes. In the experiment, log data over seven days of a practical dredging construction is collected. For comparison, the Deep Neural Network (DNN), Long Short Time Memory (LSTM), Support Vector Machine (SVM), Random Forest (RF), Gradient Boosting Decision Tree (GBDT), and the Bayesian Ridge algorithm are tried. The results show that our method has the best performance with an R2 of 0.886 and a mean square error (MSE) of 5.538. This research provides an effective way for real-time predicting the slurry concentration of CSDs and can help to improve the stationarity and production efficiency of dredging construction.

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