• Title/Summary/Keyword: Hydraulic Excavator

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Dynamic analysis of an excavator manipulator by experimental data (실험결과를 이용한 굴삭기 작업장치부의 동역학 해석)

  • Hong, Je-Min;Kim, Heui-Won;Kim, Dong-Hae
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.711-716
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    • 2003
  • This paper presents the inverse dynamic analysis of the hydraulic excavator manipulator based on the experimental data. A three dimensional rigid multi-body model of the hydraulic excavator manipulator was built up. Inverse dynamic analysis for typical operation mode was carried out by the ADAMS program. In order to verify the analysis results with the measured, the hydraulic pressure and displacement of the cylinders were measured and the dynamic analysis was carried out using experimental data. From the results of the cylinder driving forces, good agreements are obtained between the analysis and the measurement.

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A Study of the Life Test of Hydraulic Pump Driving Gear Box for the Large Excavator (초대형 굴삭기용 유압펌프 구동 기어박스의 수명시험에 관한 연구)

  • Lee, Yong Bum
    • Journal of Advanced Marine Engineering and Technology
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    • v.39 no.3
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    • pp.211-216
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    • 2015
  • Large hydraulic excavator weighted 90 tons used the several pumps installed in parallel to use the hydraulic pump driving gearbox to improve fuel consumption by improving the energy efficiency of the hydraulic system. Gearbox connected to hydraulic pump supply the mechanical output to the high pressure and low pressure pump to be supplied by torque and rotation, which are the mechanical power, through a input shaft connected to large size engine of the excavator. So, gearbox connected to hydraulic pump is same as main artery in the human body and is required long life because it operates the hydraulic pump continuously during operating the engine. This study had used oil contamination analysis method to check the wear characteristics of the gearbox and frequency response characteristic analysis method to check the failure of the teeth failures of gearbox, while the test equipment adopted by the electrical feedback method to reduce the energy consumption was operating for the life assessment, in which the required power was 600 kW input power.

A Study on the Characteristic Analysis of the Load-sensitive Hydraulic Pump Control System (부하 감응형 유압 펌프 제어 시스템의 특성 해석에 관한 연구)

  • 이용주;이승현;송창섭
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.4
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    • pp.148-154
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    • 2000
  • In this study, the static and the dynamic characteristics of the load-sensitive hydraulic pump control systems of a hydraulic excavator were analyzed using the developed analysis tool. The results were compared with the experimental ones. To improve the static performance of the system, the system parameter effects on the controllable region and the pump pressure variation were studied. The parameters enhancing dynamic characteristics were also considered.

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Analysis of the Friction Characteristics of Transmission Clutch of a Wheel Excavator (휠 굴삭기용 변속기의 클러치 마찰특성 분석)

  • Lee, Yong Bum;Kim, Kwang Min
    • Tribology and Lubricants
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    • v.29 no.1
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    • pp.1-6
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    • 2013
  • Hydraulic transmission is the main component delivering power to the drive wheels of an excavator during forward and backward movement, and it has low speed, high torque and high speed, low torque gear change ratios as a forward/backward two-speed main function. It also has additional function of ensuring that the excavator is stably fixed on the ground with the built-in parking brake during excavation operations. In this study, optimal design specifications are determined by modeling and simulating about the multi-disc-type friction clutch, which is the main component improving the reliability of the hydraulic transmission for a 14-ton wheel excavator, and the friction properties of the transmission clutch are analyzed by performing sample tests.

A Study for Safety Work Control System in the Narrow Space (협소 공간 작업을 위한 안전제어 시스템에 관한 연구)

  • Cho, Y.S.;Kim, H.S.;Song, I.S.;Jeong, C.S.;Yang, S.Y.
    • 유공압시스템학회:학술대회논문집
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    • 2010.06a
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    • pp.62-65
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    • 2010
  • Field robot represented by excavator can be applied for various working in manufacturing, construction, agriculture etc. Because of the flexibility of its multi-joint mechanism and the high power of hydraulic actuators. Since the excavator operates in the hazardous working circumstance, operators exposed in harmful environment. Therefore, automation system has been investigated to protect from the harmful environment. In this paper, the method to construct the remote control system is proposed. The remote control system is consisted of a manual and auto mode. Manual mode controls a hydraulic cylinder as open loop control. and auto mode controls the end effecter of excavator using tracking control system. The efficiency of remote control system was evaluated through the field test.

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Design and Performance Test of a Rotary Actuator for Side Tilting Excavator Bucket (좌우 틸팅이 가능한 굴삭기 버켓용 로터리 액츄에이터 설계 및 시험)

  • Park, Min Su;Lee, Jun Seok;Kim, Do Youp;Lee, Eung Suk
    • Journal of the Korean Society for Precision Engineering
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    • v.34 no.1
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    • pp.47-51
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    • 2017
  • Generally, a working excavator has only one directional bucket tilting angle, which is up-forward. However, side direction rotation of the bucket would allow variety of working output. We designed a hydraulic rotary actuator comprising a double rod hydraulic cylinder with a rack-pinion gear set for use in excavator bucket with side tilting mechanism, thus converting the linear to angular motion. The proposed side tilting rotary actuator was designed with parts suitable for medium size of heavy duty excavator. These mechanical parts were inexpensive to purchase and the manufacturing cost was reasonable. The proposed mechanism is potentially useful for excavator with variety of working output.

Trajectory Control of a Hydraulic Excavator using Disturbance Observer in $H_{\infty}$ Framework

  • Choi, Jong-Hwan;Kim, Seung-Soo;Cho, Hyun-Cheol;Ahn, Tae-Kyu;Duoc, Buiquang;Yang, Soon-Yong
    • 제어로봇시스템학회:학술대회논문집
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    • 2004.08a
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    • pp.552-557
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    • 2004
  • This paper presents a disturbance observer based on an $H_{\infty}$ controller synthesis for the trajectory control of a hydraulic excavator. Compared to conventional robot manipulators driven by electrical motors, the hydraulic excavator has more nonlinear and coupled dynamics. In particular, the interactions between an excavation tool and the materials being excavated are unstructured and complex. In addition, its operating modes depend on working conditions, which make it difficult to not only derive the exact mathematical model but also design a controller systematically. In this study, the approximated linear model obtained through off-line system identification is used as nominal plant model for a disturbance observer. A disturbance observer based tracking controller which considers the effect of disturbance and model uncertainty is synthesized in $H_{\infty}$ frameworks. Simulation results are used to demonstrate the applicability of the proposed control scheme.

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Analysis of the Friction Characteristics of Parking Brake for Large Size Excavator (대형 굴삭기용 주차 브레이크의 마찰 특성 분석)

  • Lee, Y.B.;Kim, K.M.
    • Journal of Power System Engineering
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    • v.16 no.2
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    • pp.5-10
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    • 2012
  • The parking brake is one of the essential units embedded in track driving motor for forward and backward motion of an excavator. It is composed of multi-friction discs. When the hydraulic motor stops, the multi-friction discs closely stick to the facing discs by acting of multi-spring forces. So, the friction forces generate the braking force by compressing the cylinder barrel of hydraulic motor. In this study, we combined the multi-friction discs to two kinds of spring which have different spring force, and the maximum torque measured at the rotational starting point of hydraulic motor through gradually increasing the rotational torque of load side hydraulic motor by use of 1 and 2 sheets of friction plates. And, under this experimental condition, the maximum coefficient of static friction and the characteristics of paper friction sheet were analyzed. The obtained experimental results will be applied to the design of parking brake system for producing large size excavator in the 85-ton weight class.