• Title/Summary/Keyword: Hydraulic Cylinders

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Design and fabrication of 2MN hydraulic force standard machine (2MN 유압식 힘 표준기의 설계 및 제작)

  • Kang, D.I.;Song, H.K.;Lee, J.T.;Ahn, B.D.;Kim, C.Y.;Lee, J.Y.;Ahn, B.C.;Cheong, K.K.;Jeon, Y.H.
    • Journal of the Korean Society for Precision Engineering
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    • v.11 no.5
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    • pp.33-41
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    • 1994
  • For the establishment of large force standard and the accurate measurement of large force, 2MN hydraulic force standard machine which consists of loading frame, deadweight machine, two ram/cylinder systems and hydraulic control system was designed and fabricated. Measurement results of shapes for tow ram/cylinders reveal that the ratio of effective area is 200.094. The relative deviation of force stability for the machine is about .+-. 0.01% at 2MN and is less than .+-. 0.005% below 2MN. This machine may be widely used to calibrate the force measuring devices in industry and to test the force sensors.

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Force control of an asymmetric hydraulic cylinder for active suspensions

  • Kim, Wanil;Lee, Byung-Youn;Won, Sang-Chul
    • 제어로봇시스템학회:학술대회논문집
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    • 1996.10b
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    • pp.1124-1127
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    • 1996
  • Asymmetric cylinders are usually used as an actuator of active suspensions. Since the force is influenced not only by the control but by the road roughness, force control is needed to track the desired force. But the conventional error feedback control treats the valve-cylinder dynamics at its operating point and many use the symmetric model which differ in all respects. We adopt an asymmetric cylinder model and apply a feedback linearization method for the force control to compensate both the valve nonlinearities and the effects of the road roughness.

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Development of Toroidal Type Continuously Variable-Speed Transmission for Agricultural Tractor(1): Transmission Mechanism (트랙터용 토로이달식 무단변속기 개발(1): 변속기 메커니즘)

  • 김의한;이재천
    • Transactions of the Korean Society of Automotive Engineers
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    • v.10 no.3
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    • pp.218-226
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    • 2002
  • This study was carried out to develop continuously variable-speed transmission(CVT) fur an agricultural tractor. The full-toroidal variator mechanism with flour discs and six rollers was utilized as a device fur changing speed ratio continuously. In system layout design, the sizes of the roller cylinders and the end-load cylinder, which were critical factors for controlling the variator, were designed. The planetary gear unit and six pairs of the gear assemblies were designed to establish the maximum speed of the vehicle at 30 ㎞/hr. In addition, the hydraulic clutch, the silent chain, the hydraulic manifold and the electronic controller were designed. Based on the design, a prototype CVT was developed and tested. Test results show that the CVT developed in this study could successfully provide variable speed of the tractor.

The quality condition of concrete in the hydraulic structures and a plan improving Quality (콘크리트 수리구조물의 품질상태와 개선방향)

  • Park, Kwang-Su;Shin, Su-Kyun;Kim, Kwan-Ho;Lee, Joon-Gu;Kim, Meyong-Won;Jang, Dan-Gum
    • Proceedings of the Korean Society of Agricultural Engineers Conference
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    • 2003.10a
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    • pp.407-410
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    • 2003
  • The actual quality of the concrete in the structure for Irrigation may differ from that represented by the cylinders because the age, consolidation, or curing of the in-place material may not be well represented by the standard test specimens. The objective of this paper is to offer a base data of specification is the best fit the ready-mixed concrete strength to the specified, and to address this deficiency, so that the strength information of the concrete in the structure for Irrigation can be rationally accounted for in the assessment of the quality condition of this. The strength of concrete in the hydraulic structures is checked using strength of core obtained from that, and 28-day-old cylinder strength is analyzed using cylinder data of the ready-mixed concrete.

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Study on the Static and Dynamic Structural Analysis Procedure of Excavators (굴삭기의 정적/동적 강도 해석법에 대한 연구)

  • Choung, Joon-Mo;Kim, Gyu-Sung;Jang, Young-Sik;Choe, Ick-Hung;Heo, Min-Soo
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.537-543
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    • 2003
  • This paper presents the improved procedure to assess static and dynamic strength of crawler type excavators. A fully integrated model including front attachment and chassis was prepared for structural analysis. In this paper, two types of loading input methods were investigated and the method imposing digging force directly on bucket tooth was more convenient than imposing cylinder reaction force on cylinder pin even if the two methods showed no discrepancy in analysis results. Static strength analysis was carried out for eight analysis scenarios based on two extreme digging positions, maximum digging reach position and maximum digging force positions. The results from static strength analysis were compared with measured stresses, cylinder pressures and digging forces and showed a good quantitative agreement with measured data. Dynamic strength analysis was carried out for simple reciprocation of boom cylinders. It was recognized that the effect of compressive stiffness of hydraulic oil was very important for dynamic structural behavior. The results from dynamic strength analysis including hydraulic oil stiffness were also compared with measured acceleration data and showed a qualitative agreement with measured data.

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AUTOMATIC GUIDANCE SYSTEM FOR COMBINE USING DGPS AND GYRO SENSOR

  • Park, C. H.;Kim, J. M.;M. J. NahmGung
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 2000.11b
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    • pp.333-343
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    • 2000
  • An automatic guidance system for combine was designed to harvest paddy rice by following a predetermined path. The automatic guidance system consisted of DGPS to locate position of combine, a gyro sensor system to measure heading angle, ultrasonic sensors to detect obstacles, a hydraulic system, microcomputer as a controller, and I/O interface system. Hydraulic cylinders and valves were installed to control movement of the combine. The heading angle and the position of the combine, and ultrasonic measurements from edge were used as the inputs of the controller. The operating position of hydraulic cylinder was determined as output of the controller. The automatic guidance system was evaluated at the 45-m straight path by changing the posture of the combine. The average RMS errors were 14.0 cm without offset and 15.0 cm with 1-m offset. The DGPS provided accurate position information within the limited error to guide the combine in the field. The results showed that the automatic guidance system could guide the combine autonomously in the paddy field when the posture of the combine was changed.

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One Dimensional Analysis of Hydrostatic Power Steering Unit Composed of Two Gerotors (두 개의 지로터로 구성된 전유압 파워스티어링 장치의 1차원 해석)

  • Kim, Kap Tae;Ryu, Beom Sahng;Kim, Kyung Sik;Jeong, Hwang Hun
    • Journal of Drive and Control
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    • v.17 no.4
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    • pp.113-124
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    • 2020
  • Most of the work of construction equipment and agricultural machinery is done in off-road conditions. Autonomous driving required in these conditions uses GPS sensors, and PID controllers to control their speed and position. The hydrostatic steering, which is composed of a PSU, hydraulic hoses, and cylinders, rather than a mechanical coupling is used in these equipments. The PSU plays a key role in hydrostatic steering. Precise control of the position under various conditions requires detailed behavioral analysis of the basic components and operation. Two Gerotor PSU is now a commonly used safer option. The components of the PSU can be divided into mechanical and hydraulic actuating elements by its behavior. Since the system is combined by mechanical and hydraulic elements, the modelings are performed using Amesim, which is one of the most effective for the multi-domain dynamic system analysis. To confirm the validity of the model, input torque and pressures are checked with varying steering speed. The opening and the steering speed of normal and newly designed control valve set is investigated with the effect of centering spring force and friction. Finally, simulation results with fully detailed model with two gerotors are analyzed and compared with simple model.

A study on the Multibody Dynamics Simulation-based Dynamic Safety Estimation for Installation and Operation of A-Frame in Retrofit Vessel (개조 선박의 A-Frame 설치 및 운용을 위한 다물체 동역학 시뮬레이션 기반 동적 안전성 검토에 관한 연구)

  • Oh, Jaewon;Kim, Hyungwoo;Kwon, Osoon;Kang, Hyoun
    • Journal of the Korean Society of Industry Convergence
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    • v.23 no.5
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    • pp.789-798
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    • 2020
  • This paper considers the development of the dynamic analysis model and simulation-based operation safety estimation of A-Frame to be applied to the test evaluation support vessel for real sea test. The support vessel will be manufactured by modifying the existing offshore support vessel. Also, development and installation of various sensors and supporting facilities for test evaluation are under preparation. Among these facilities, A-Frame is an equipment that transfers marine equipment from ship deck to the sea floor, and is being designed to transfer up to 50 ton class equipment. However, the A-Frame is a moving equipment using hydraulic cylinders. When the 50 ton equipment is attached and transferred to A-Frame, the buckling of cylinders may occur or A-Frame becomes inoperable due to the influence of huge inertia. For this reason, safety verification should be performed using dynamic analysis techniques that can take into account huge inertia forces in the design of A-Frame. Therefore, in this study, A-Frame and ship behavior were modeled using dynamic analysis method, and the applied loads of various equipment including hydraulic cylinder of A-Frame was measured and the operation safety review was performed.

Study on the measurement of the cylinder lengths of an underwater robot for harbour construction using a pressure sensor (압력센서를 이용한 수중항만공사 로봇의 실린더 길이 측정에 관한 연구)

  • Kim, Chi-Hyo;Kim, Tae-Sung;Lee, Min-Ki
    • Proceedings of the Korean Institute of Navigation and Port Research Conference
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    • 2012.06a
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    • pp.9-10
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    • 2012
  • This paper presents an observer to measure the lengths of cylinders of an underwater robot for harbour construction using a pressure sensor. In harbour constructing, we place heavy armour stones weighing over 2~3 tons on the surface of the bank to protect it from storming wave. This work typically done by a diver is difficult and dangerous so that we have developed Stone Diver which is the underwater robot for harbour construction. The robot needs a position sensor to control the hydraulic cylinder. The position sensors mounted outside the cylinders cause poor durability in construction site where shock and dust usually occur. However, the pressure sensor mounted inside a waterproof box improves the durability. Based on the dynamic parameters and the pressures in the cylinder, the observer measures the cylinder's position. This paper presents the positional accuracy of the pressure based observer and the performance of the underwater robot to assemble the armour stones.

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Comparison of Forming force on forward and Backward Flow Forming for Combustion Chamber (연소기를 위한 전후방 유동성형에서의 성형력 비교)

  • Nam, Kyoun-Go;Cho, Cheon-Hwey;Hong, Sung-In
    • Journal of the Korean Society of Propulsion Engineers
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    • v.10 no.4
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    • pp.34-39
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    • 2006
  • The flow forming has been used to produce long thin walled tube parts, with reduced forming force and enhanced mechanical for a good finished part, compared with other method formed parts. Especially, the flow forming is suitable for making high precision thin walled cylinders, such as rocket motor cases, combustion chamber, hydraulic cylinders and high-pressure vessels and so on. In this paper, finite element analysis of three-roller forward and backward flow forming for combustion chamber is carried out to study effects of forming depth and feed rate on forming force. The axial and radial forming forces of forward flow forming on several forming depth and feed rate conditions are compared with those of backward flow forming.