• Title/Summary/Keyword: Hydraulic Clutch System

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Friction Characteristics of an Hydraulic Cylinder for an Automotive Manual Clutch (자동차 수동 클러치 유압 실린더의 마찰 특성)

  • Lee, Byoung-Soo
    • Transactions of the Korean Society of Automotive Engineers
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    • v.14 no.4
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    • pp.32-38
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    • 2006
  • A clutch hydraulic system for automotive manual transmissions transfers hydraulic pressure generated by driver's pedal manipulation to the clutch mechanism. The foot effort when the clutch pedal is pushed is different than that when the clutch is returned. The effort or load difference, called hysteresis, is caused by the friction produced between rubber seal and inner wall inside the hydraulic cylinder. This clutch pedal travel foot effort hysteresis is essential for a clutch hydraulic system design and analysis. The dynamic model for a clutch hydraulic system is developed and a simulation analysis is performed to estimate the fiction coefficient as a function of the cylinder pressure. The simulation result is then compared to the measurements obtained from a clutch hydraulic system tester to ensure the reliability of the dynamic model and the coefficients estimated. Also the estimated friction coefficients at various pressure values are compared to those reported by an independent study.

A Study on the Pressure Pulsation Reduction for a Hydraulic Clutch Operating System (유압식 클러치 조작기구의 압력맥동저감에 대한 연구)

  • Lee, Choon-Tae
    • Journal of the Korean Society for Precision Engineering
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    • v.25 no.4
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    • pp.93-99
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    • 2008
  • The clutch is a subcomponent of the transmission that is designed to engage and disengage power flow between the engine and the transmission. Recently, the engine power of automobile has been continuously increased because of customer's demand for the bigger one. As the engine power is increased, the vibration transmitted to the hydraulic clutch operating system has been increased. Therefore the demand for the reduction of clutch pedal vibration during the operation of the clutch system has been increased. This paper describes the pressure pulsation reduction characteristics of the damper cylinder which is applied to the hydraulic clutch operating system. And the purpose of this study is to confirm the availability of a simulation model and investigating the test results of hydraulic clutch operating system. The test results are compared with the simulation results. Therefore it may be concluded that the simulation model and test results will be very useful f3r the design of hydraulic clutch damper cylinder.

Characteristic Analysis of the Damper Cylinder for the Automotive Hydraulic Clutch System (차량용 유압 클러치시스템의 댐퍼실린더 특성해석)

  • Lee, Choon-Tae
    • Transactions of the Korean Society of Automotive Engineers
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    • v.16 no.3
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    • pp.151-158
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    • 2008
  • The clutch system is a subcomponent of the transmission that is designed to engage and disengage power flow between the engine and the transmission. Recently, the engine power of automobile has been continuously increased because of customer's demand for the bigger one. As the engine power is increased, the vibration transmitted to the hydraulic clutch operating system has been increased. Therefore the demand for the reduction of clutch pedal vibration during the operation has been increased. This paper describes the pressure pulsation reduction characteristics of the damper cylinder which is applied to the hydraulic clutch operating system. And the purpose of this study is to propose an analysis model and investigate the effect of the design variable variations for the hydraulic clutch system. Especially, we studied the effect of damper cylinder parameter variations on the hydraulic clutch system performance.

An Analytical Investigation of a Hydraulic Clutch System of Powershift Transmission (파워시프트 변속기 유압클러치시스템의 해석적 연구)

  • Lee, J.C.
    • Transactions of The Korea Fluid Power Systems Society
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    • v.6 no.1
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    • pp.25-31
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    • 2009
  • This study presents an analytical model of hydraulic clutch system of a power shift transmission to analyze pressure modulation characteristics. A typical hydraulic clutch system was modeled by using AMESim in which the parameters of major components were measured for simulation. Test apparatus was established using the components of power shift and power shuttle clutches with instrumental equipment. The results of simulation and experiment were so close that the proposed analytical model in this study was validated. However the cylinder model analogized clutch dynamics need to be improved in future study. The effects of parameters of orifice diameter, accumulator stroke and oil temperature on pressure modulation were analyzed respectively. The results of parameter sensitivity analysis show that modulation time and set pressure can be easily adjusted by changing parameter values. It is also found that the hydraulic clutch system used in this study is so susceptible to oil temperature that cooling equipment is necessary.

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The Hydraulic System Modeling and Analysis of the Clutch Direct Control of an Automatic Transmission for a Forklift Truck (지게차 자동변속기의 클러치 직접 제어 유압 시스템 모델링 및 해석)

  • Oh, Joo-Young;Lee, Guen-Ho;Song, Chang-Sub
    • Journal of the Korean Society for Precision Engineering
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    • v.26 no.1
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    • pp.112-119
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    • 2009
  • An automatic transmission of construction equipment is controlled by hydraulic and electronic system for doing in various functions like as shifting and operation. The shifting is operated by the engaged and disengaged clutch motion from hydraulic power. On the shifting process, suitable pressure control to the clutch is required for smooth shifting. Hydraulic control system in the automatic transmission is divided by the pilot control type and the direct control type greatly. The direct control type has an advantage than the pilot control type. Because the structure is simple, the design and the manufacture are having less troubles and the system can be maximized precision pressure control. However, the excellent performance proportional control valve should be used to achieve proper control-ability. In this study, the dynamic analysis model composing the automatic transmission and hydraulic system for forklift truck is presented to simulate the characteristics of hydraulic system about the direct control type. That model is verified the validity compared the results of the testing examination. Parameters of input signal are analyzed to reduce the output torque according to input control signal is affected in shifting characteristic.

Automotive Manual Transmission Clutch System Modeling for Foot Effort Hysteresis Characteristics Prediction (자동차 수동 변속기 클러치 시스템의 답력 이력 특성 예측 모델)

  • Lee, Byoung-Soo
    • Transactions of the Korean Society of Automotive Engineers
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    • v.16 no.5
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    • pp.164-170
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    • 2008
  • A typical clutch system for automotive manual transmissions transfers hydraulic pressure generated by driver's pedal manipulation to the clutch diaphragm spring. The foot effort history during the period of push is different than the period of the clutch pedal's return. The effort or load difference is called clutch foot effort hysteresis. It is known that the hysteresis is caused by friction. The frictional force and moment are produced between various component contact points such as between the rubber seal and the inner wall inside the hydraulic cylinder and between the diaphragm spring and the pressure plate, etc. Understanding the clutch pedal foot effort hysteresis is essential for a clutch release system design and analysis. The dynamic model for a clutch release system is developed for the foot effort hysteresis prediction and a simulation analysis is performed to propose a tool for analysing a clutch system.

Satisfaction Survey of Training to Prevent Marine Accidents on Hydraulic Clutch in Small Ships (소형선박 유압클러치 장치의 해양사고 예방 교육 만족도에 관한 조사)

  • Kim, Young-Un
    • Journal of Fisheries and Marine Sciences Education
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    • v.26 no.5
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    • pp.966-978
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    • 2014
  • Currently, majority small ship's clutch for power transmission to propeller relies on multi plate hydraulic clutch regardless its size. Most of the small ships do not have a spare equipments of clutch. Furthermore, many ship engineers do not have an ability as well as enough experience to solve this problem related to the hydraulic clutch during the voyage. Therefore, any small problems cause many serious marine accidents. Once the clutch has problem, almost of all ships can not sail by itself anymore and it must be towed by salvage boat, maritime police ships, or fish guidance boat etc. In this case, all the accidents will be categorized as a marine accident and they all need to go through marine accident court inquiries. In this study, an understanding of each crew on hydraulic clutch system has been profoundly measured. Furthermore, the knowledge on an emergency navigation protocol of each crew has been also profoundly checked. Additionally, various surveys on hydraulic clutch classes has been performed and its satisfaction of crews on this topic have been carefully checked based on various feedback from students who took these courses. All of the above data from this study will be used to reduce marine accidents in current marine industry.

A Study on Mission Profile and Determination of Durability Test Parameters in the Hydraulic Clutch System (Hydraulic Clutch System의 Mission Profile 및 내구시험모수 결정에 관한 연구)

  • Lee, Sang-Cheon;Hur, Man-Dae;Lee, Chun-Gon;Kim, Jae-Young;Kang, Ji-Woo;Lee, Hong-Bum;So, Yoon-Sub;Lee, Jong-Hyung;Min, Byung-Gil;Lee, Jae-Yul
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.5
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    • pp.521-528
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    • 2009
  • One of reliability measurements of vehicle is estimated by driving mileage but the reliability of component, such as an hydraulic clutch system, is defined from the number of successful operational cycle. Relationship between these reliability measurement variables(mileage and cycle) should be examined first of all in the reliability estimation of components. Relationship between mileage and cycles is commonly known as linear function. However, the gradient depends on the operational environmental condition. Therefore, estimation of mission profile variable should be done with correlation analysis at the same time. In this paper, we derive mission profile variable of an hydraulic clutch system by field vehicle test and suggest the determination process of durability test parameters of CMC(Clutch Master Cylinder) with mission profile variable.

A Study on the Vibration of Hydraulic Clutch Control System (Hydraulic Clutch Control System의 진동특성에 관한연구)

  • So, Yoon-Sub;Hur, Man-Dae;Kim, Jae-Young;Kang, Ji-Woo;Lee, Hong-Bum;Lee, Jae-Yeol;Lee, Jong-Hyung;Ro, Seung-Hoon
    • Journal of the Korean Society of Industry Convergence
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    • v.13 no.1
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    • pp.15-22
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    • 2010
  • This paper was originated to set up a test equipment and to obtain the proper installation condition of the plastic damper for the hydraulic clutch control system. Performance tests with different specifications have been applied to the damper to investigate the workability and the vibration characteristics of each case, and the result was utilized into the system simulation for the optimal condition for the damper. The procedure has been developed to set up a damper test system to analyze the dynamic properties and the operation of the system, and further to setup a simulation program for the realistic situations. The result can also be applied to the dampers and the clutch systems to be developed in the future for the property tests and the optimization of the installation conditions.

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A Study on the Design Paramter of a Hydraulic Shift Actuator of an AMT (자동화 수동변속기의 변속 조작용 유압 액츄에이터의 설계 변수에 관한 연구)

  • Song, Chang-Seop;Lee, Sang-Hyun
    • Journal of the Korean Society for Precision Engineering
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    • v.24 no.10
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    • pp.75-82
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    • 2007
  • The AMT(Automated Manual Transmission) has been developed by utilizing the auto clutch system and the automatic shift mechanism, to automate the clutch operation and shift operation of the existing MT(Manual Transmission). The use of hydraulic actuator for each actuator of the clutch and gear has realized a reduction of fuel consumption and exhaust emission. In this paper, we develop a simulator for the transmission control system of the AMT using AMESim. The developed simulator can be applied to design the hydraulic select actuator system of an AMT.