• Title/Summary/Keyword: Hybrid shop floor control system

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Hybrid Shop Floor Control System for Computer Integrated Manufacturing (CIM)

  • Park, Kyung-Hyun;Lee, Seok-Hee
    • Journal of Mechanical Science and Technology
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    • v.15 no.5
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    • pp.544-554
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    • 2001
  • A shop floor can be considered as an important level to develop Computer Integrated Manufacturing system (CIMs). However, a shop floor is a dynamic environment where unexpected events continuously occur, and impose changes to the planned activities. To deal with this problem, a shop floor should adopt an appropriate control system that is responsible for the coordination and control of the manufacturing physical flow and information flow. In this paper, a hybrid control system is described with a shop floor activity methodology called Multi-Layered Task Initiation Diagram (MTD). The architecture of the control model contains three levels: i.e., he shop floor controller (SFC), the intelligent agent controller (IAC) and the equipment controller (EC). The methodology behind the development of the control system is an intelligent multi-agent paradigm that enables the shop floor control system to be an independent, an autonomous, and distributed system, and to achieve an adaptability to change of the manufacturing environment.

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Multi-factors Bidding method for Job Dispatching in Hybrid Shop Floor Control System

  • Lee, Seok--Hee;Park, Kyung-Hyun;Bae, Chang-Hyun
    • International Journal of Precision Engineering and Manufacturing
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    • v.1 no.2
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    • pp.124-131
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    • 2000
  • A shop floor can be considered as and importand level to develop a Computer Integrated Manufacturing system (CIMs). The shop foor is a dynamic environment where unexpected events contrinuously occur, and impose changes to planned activities. The shop floor should adopt an appropriate control system that is responsible for scheduling coordination and moving the manufacturing material and information flow. In this paper, the architecture of the hybrid control model identifies three levels; i.e., the shop floor controller (SFC), the cell controller(CC) and the equipment controller (EC). The methodology for developing these controller is employ an object-oriented approach for static models and IDEF0 for function models for dispatching a job. SFC and CC are coordinated by employing a multi-factors bidding and an adapted Analytic Hierarchy Process(AHP) prove applicability of the suggested method. Test experiment has been conducted by with the shopfloor, consisting of six manufacturing cells.

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Selection Method for Optimal Shop Floor Control According to Manufacturing Environment (생산환경 변화에 따른 최적 Material Flow Control 선택방법)

  • Park, Sang Geun;Park, Sung Ho;Ha, Chunghun
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.36 no.2
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    • pp.81-90
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    • 2013
  • Material flow control (MFC) is a kind of operational policy to control of the movement of raw materials, components, and products through the manufacturing lines. It is very important because it varies throughput, line cycle time, and work-in-process (WIP) under the same manufacturing environments. MFC can be largely categorized into three types such as Push, Pull, and Hybrid. In this paper, we set various manufacturing environments to compare five existing MFC mechanisms: Push, Pull, and Hybrid (CONWIP, Gated MaxWIP, Critical WIP Loops, etc). Three manufacturing environments, manufacturing policies (make to stock and make to order), demand (low, medium, high), and line balancing (balanced, unbalanced, and highly unbalanced) are considered. The MFCs are compared in the point of the five functional efficiencies and the proposed compounded efficiency. The simulation results shows that the Push is superior in the functional efficiency and GMWIP is superior in the compounded efficiency.