• Title/Summary/Keyword: Hybrid sheet

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A Study on Warm Forming Technology of Car Body Reinforced Dash Using Magnesium Alloy Sheet (마그네슘 합금 판재를 활용한 차체 Reinforced Dash 부품 온간성형 공정 연구)

  • Park, Dong Hwan;Tak, Yun Hak
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.23 no.5
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    • pp.519-524
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    • 2014
  • The use of light weight magnesium alloy offers significant potential towards improvement of the automotive fuel efficiency. However, the application of formed magnesium alloy components in auto-body structures is restricted due to the low formability at room temperature and lack of knowledge for processing magnesium alloys at elevated temperatures. In this study, a warm tensile test of magnesium alloys was performed to measure tensile strength and elongation. An improvement in formability was confirmed at increased temperatures above about $250^{\circ}C$. Car body warm forming technology was conducted for forming forming reinforced dash components of the magnesium alloy AZ31B sheet at elevated temperatures.

Characteristics of Silver Metal-mesh Electrodes Coated by Carbon Nanotubes (탄소 나노튜브가 코팅된 은 메탈-메쉬 전극의 특성)

  • Kim, Bu-Jong;Park, Jong-Seol;Hwang, Young-Jin;Park, Jin-Seok
    • Journal of the Semiconductor & Display Technology
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    • v.14 no.1
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    • pp.55-59
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    • 2015
  • This study demonstrates hybrid-type transparent electrodes for touch screen panels. The hybrid-type electrodes were fabricated by coating carbon nanotubes (CNTs) on metal meshes. To form the metal-meshes, thin films of silver (Ag) were deposited on glass substrates using the sputtering method and then patterned via photolithography to obtain mesh structures whose line width was $10{\mu}m$ and line-to-line spacing was $300{\mu}m$. CNTs were coated on Ag-meshes by using two different methods, such as spray coating and electrophoretic deposition (EPD). For the samples of a Ag-meshes and CNTs-coated Ag-meshes, their surface morphologies, electrical sheet resistances, and visible-range transmittances and reflectances were characterized and compared. The experimental results indicated that the reflectance of Ag-mesh electrodes was substantially reduced by coating of CNTs. Especially, the hybrid electrodes of Ag-meshes with EPD-coated CNTs showed excellent properties such as sheet resistance lower than $20{\Omega}/{\Box}$, transmittance higher than 90 %, and reflectance lower than 8%.

Incorporation of Sheet Forming Effects in Crash Simulations Using Ideal Forming Theory and Hybrid Membrane/shell Method (이상공정이론 및 하이브리드 박막/쉘 방법을 이용한 박판성형품의 충돌거동 해석)

  • 류한선;정관수;윤정환;한정석;윤재륜;강태진
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.10a
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    • pp.148-151
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    • 2003
  • In order to achieve reliable but cost-effective crash simulations of stamped parts, sheet forming process effects were incorporated in simulations using the ideal forming theory mixed with the 3D hybrid membrane/shell method, while the subsequent crash simulations were carried out using a dynamic explicit finite element code. Example solutions performed for forming and crash simulations of I- and S-shaped rails verified that the proposed approach is cost-effective without sacrificing accuracy. The method required a significantly small amount of additional computation time, less than 3% for the specific examples, to incorporate sheet forming effects to crash simulations. As for the constitutive equation, the combined isotropic-kinematic hardening law and the non-quadratic anisotropic yield stress potential as well as its conjugate strain-rate potential were used to describe the anisotropy of AA6114-T4 aluminum alloy sheets.

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Corrosion Resistance by Organic/Inorganic Hybrid Solution for Cold Rolled Steel of SPCC and SPFC590 for Automobile (자동차용 냉연강판 SPCC와 냉연고장력강판 SPCF590의 유/무기 하이브리드 용액에 의한 내식특성)

  • Lee, So-Young;Lee, Kwang-Ho;Jeong, Hee-Rok;Nam, Ki-Woo
    • Journal of Power System Engineering
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    • v.19 no.5
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    • pp.38-44
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    • 2015
  • The cold-rolled steel sheet for automobile is liable to corrosion, and will be painting in a variety of ways for the anticorrosive. This paper was coated on cold rolled steel (SPCC and SPFC590) for automobiles using five kinds of organic/inorganic hybrid solution. This was evaluated corrosion resistance and so on by the salt spray. Corrosion area was less according to increasing of curing time in 2 types of steel plate with 5 types of the coating solution. No.1 solution was showed the best corrosion resistance regardless of the kinds of the steel sheet. It is judged that the melamin hardner had the role of bridge between $SiO_2$ polysilicate and urethan resin. Other properties were excellent in all solution.

Color properties of CNTs coated by PEDOT via electropolymerization (전기중합법으로 PEDOT가 코팅된 탄소 나노튜브의 색도 특성)

  • Park, Jong-Seol;Kim, Bu-Jong;Hwang, Young-Jin;Park, Jin-Seok
    • Proceedings of the KIEE Conference
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    • 2015.07a
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    • pp.1153-1154
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    • 2015
  • In this study, electro-polymerization was used for coating PEDOT:SDS films on CNTs, thereby producing hybrid-type electrodes. The CNTs were deposited on PET substrates using a spray method. For the fabricated hybrid electrodes, their surface morphologies, electric sheet resistances, visible transmittances, and chromatic properties were characterized as functions of the polymerization conditions used for coating PEDOT, and compared with those of conventional CNTs. The experiment results confirmed that the sheet resistance of CNTs was decreased significantly by coating of PEDOT via electropolymerization, and also indicated that the fabricated hybrid electrodes revealed desirable properties as a transparent electrode for touch screen panels.

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The Development of Seat Track Parts Using Shape Freeze in UHSS (초고강도 소재 성형시 형상 동결을 이용한 Seat Track 부품 개발)

  • Park, Dong Hwan;Yun, Jae Jung;Moon, Hyun Duk;Lee, Tae Gil
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.26 no.1
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    • pp.59-65
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    • 2017
  • A seat track product is a car seat part that provides a base for vehicle seats. An ultra-high strength steel sheet is used to reduce the weight of vehicle body parts. However, the formability of an ultra-high strength steel sheet is poor because of its very low elongation and very high elastic deformation. For this reason, a new forming technology of an ultra-high strength steel sheet is required. The influence of spring-back of seat track parts on the shape freeze in forming processes was investigated to be solved by adjusting the appropriate tool design such as minus clearance between punch and die, and punch angle. This paper describes how to apply the spring-back prevention technique for improving shape freeze by using the ultra-high strength steel sheet with 980MPa to develop lightweight seat tract parts.

Development of Hybrid Metals Coated Carbon Fibers for High-Efficient Electromagnetic Interference Shielding (고효율 전자파 차폐를 위한 이종금속 코팅 탄소섬유 개발)

  • Moon, Jai Joung;Park, Ok-Kyung;Lee, Joong Hee
    • Composites Research
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    • v.33 no.4
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    • pp.191-197
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    • 2020
  • In this study, a hybrid metals such as copper (Cu) and nickel (Ni) coated carbon fibers (Ni-Cu/CFs) was prepared by wet laid method to develop a randomly oriented sheet material for high-efficiency electromagnetic interference shielding with the enhanced durability. The prepared sheet materials show a high electromagnetic interference shielding efficiency of 69.4 to 93.0 dB. In addition, the hybrid metals coated Ni-Cu/CFs sheets showed very high durability with harsh chemical/thermal environments due to the effective corrosive and mechanical resistances of Ni surface. In this context, the Ni-Cu/CF sheet possesses longer service life than the Cu/CF sheet, that is, 1.7 times longer.

A Study on $CO_2$ Laser-TIG Hybrid Welding of Zinc-Coated Steel Sheet Part 1: Analysis of Welding Phenomena (아연도금 강판의 $CO_2$ 레이저-TIG 하이브리드 용접에 관한 연구 Part 1 : 용접현상분석)

  • Kim, Cheol-Hee;Choi, Woong-Yong;Chae, Hyun-Byung;Kim, Jeong-Han;Rhee, Se-Hun
    • Journal of Welding and Joining
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    • v.24 no.4
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    • pp.22-26
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    • 2006
  • In lap welding of zinc-coated steel, porosity formation is one of most significant weld defects, which is caused by zinc vapor generated between the steel sheets. Various solutions have been proposed in the past years but development of more effective method is a worthwhile subject to be investigated. In this study, autogenous laser welding and laser-TIG hybrid welding was applied to the lap welding of zinc-coated steel without gap, and weld pool behaviors were observed by using high speed camera and the porosity generation mechanism was analyzed. The weld defects were successfully eliminated by laser-TIG hybrid welding. This is because the leading TIG arc partially melted the upper sheet and vaporized/oxidized the coated zinc on the lapped surfaces prior to the trailing laser illuminating the specimen.

Evaluation of Structural Performance of Reinforced Concrete Beams using Hybrid Retrofitting with Groove and Embedding FRP Rod and CFRP Sheet (표면요철 매입형 FRP봉과 CFRP시트를 복합 보강한 철근콘크리트 보의 구조성능 평가)

  • Ha, Gee-Joo;Ha, Young-Joo
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.18 no.4
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    • pp.41-49
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    • 2014
  • In this study, experimental research was carried out to evaluate the structural performance of the reinforced concrete beam using hybrid retrofitting with two materials (groove and embedding FRP rod, CFRP sheet) in existing reinforced concrete buildings. Seven reinforced concrete beams, retrofitted groove and embedding FRP rod (NER series) and groove and embedding FRP rod with CFRP sheet (NERL series), and standard specimen (NBS) were constructed and tested under monotonic loading. Design parameters of test specimens are the amount of groove and embedding FRP rod and lapping CFRP sheet. Test results showed that the maximum load carrying capacity of specimens with groove and embedding FRP rod and groove and embedding FRP rod with CFRP sheet (NERL series) were increased the by 12~46% and 22~77% respectively in comparison with the standard specimen NBS. Test specimens NER series were failed with the adhesion slip and concrete cover separation. And test specimens NERL series were failed with the adhesion slip due to the confining effect of lapping CFRP sheet.

Optimum Combination of Carbon and Glass Fiber Composite to Obtain the Hybrid Effect (하이브리드 효과를 주는 탄소섬유와 유리섬유의 최적 조합비)

  • Song, Hyung-Soo;Min, Chang-Shik
    • Journal of the Korea Concrete Institute
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    • v.23 no.4
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    • pp.405-411
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    • 2011
  • Using combinations of carbon and glass fiber composites normally used for strengthening of concrete structures, the hybrid effect from strengthening concrete structures using the composite is studied. To produce the hybrid effects, the specimens were made with optimum proportions of carbon fibers with glass fibers. Then, direct tensile tests were conducted on the hybrid FRP (fiber reinforced polymer) specimens. Unlike the woven fiber sheet currently used in construction sites, the FRP specimens have to be directly combined with the fibers, which make the work very complicated. Therefore, direct tensile test specimens manufacturing method based on the combination of high-tension carbon fibers and E-type glass fibers was proposed and the effects of hybridization is studied through the direct tensile test. By comparing the ductility index, the modulus of elasticity, and the stress-strain curves of the specimens, the most optimum glass to carbon fiber combination ratio for the hybrid FRP was found to be 9 to 1 with ductile K-type epoxy. The study results are discussed in detail in the paper.