• 제목/요약/키워드: Hybrid preform

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Fabrication of Fiber/Particle Hybrid MMCs and Analysis of the Mechanical Properties (섬유/입자 혼합 금속복합재료의 제조 및 특성평가)

  • 정성욱;남현욱;정창규;한경섭
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2001.05a
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    • pp.34-37
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    • 2001
  • This study developed Fiber/Particle Hybrid MMCs and analyzed their mechanical properties. Using $\textrm{Al}_2\textrm{O}_3f$ and $\textrm{Al}_2\textrm{O}_3p$ with the fiber to particle ratio of 1:1, 1:3, 1:5 hybrid preform and MMCs are fabricated. For the analysis of the mechanical properties, three point bending tests were preformed for the preform and tensile test for the MMCs. The experimental results show that the hybrid MMCs can be successfully fabricated using the equipment of fiber preform fabrication system and squeeze casting method. And as the amount of particle in hybrid MMCs increases, the tensile strength, elastic modulus and the volume fraction of reinforcement increases.

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Transverse permeability measurement of a circular braided preform in liquid composite molding

  • Chae, Hee-Sook;Song, Young-Seok;Youn, Jae-Ryoun
    • Korea-Australia Rheology Journal
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    • v.19 no.1
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    • pp.17-25
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    • 2007
  • In liquid composite molding (LCM), composites are produced by impregnation of a dry preform with liquid resin. The resin flow through the preform is usually described by Darcy's law and the permeability tensor must be obtained for filling analysis. While the resin flow in the thickness direction can be neglected for thin parts, the resin flow in the transverse direction is important for thicker parts. However, the transverse permeability of the preform has not been investigated frequently. In this study, the transverse permeability was measured experimentally for five different fiber preforms. In order to verify the experimental results, the measured transverse permeability was compared with numerical results. Five different fiber mats were used in this study: glass fiber woven fabric, aramid fiber woven fabric, glass fiber random mat, glass fiber braided preform, and glass/aramid hybrid braided preform. The anisotropic braided preforms were manufactured by using a three dimensional braiding machine. The pressure was measured at the inlet and outlet positions with pressure transducers.

Characteristic Evaluation of the Fe-Al Alloy Preform Fabrication by Reactive Sintering Process for the Al Matrix Composites. (반응소결법으로 제조한 Al기 복합재용 Fe-Al합금 예비성형체의 특성평가)

  • Choi, Dap-Chon;Park, Sung-Hyuk;Joo, Hyung-Gon
    • Journal of Korea Foundry Society
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    • v.19 no.6
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    • pp.493-500
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    • 1999
  • Squeeze casting was used for fabricating a light metal base composite having high strength and wearresistance. Reactive sintering was used to prepare the preform of Squeeze casting. To utilize Fe-Al intermetallic compounds and SiC particle as a reinforcement, there needs to prepare Fe-Al mixed powder at 50, 60, 70at.%Al, and add SiC powder to the above mixture at 4, 7, 16, 24wt.%. The prepared mixture with SiC was reactive sintered in a tube furnace at $660^{\circ}C$ to get a porous hybrid preform of intermetallic compound and SiC. The preform prepared above was placed in a metal mold, preheated at $660^{\circ}C$ AC4C matrix was injected into the mold with the temperature of the melt at $610^{\circ}C$ After these processes, 66MPa was applied to the mold for 5 minute to finish the whole procedure. The maximum reaction temperature was increased with the increased Al amount, but decreased with the increased SiC amount. The density of the preform was decreased with SiC amount increase in the compacts due to swelling of the preform. An optical microscope was applied to observe the micro structure and the dispersion of the reinforcements. To analyze phases, We utilized XRD, EDS. Hardness test were chosen to get the information of mechanical properties. There were no significant changes in micro structure between the composite and preform. However, it was shown that uniform dispersion of the reinforcers and complete infiltration of the melt into the preform were achieved through the procedure of the squeeze casting. It was observed that the hardness of the composite is decreased with increased SiC amount, resulting from the volumetric expansion of the preform.

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Fabrication of Reaction Squeeze Cast (${Al_2}{O_3}$+Si)/Mg Hybrid Metal Matrix Composites (반응용탕단조법에 의한 (${Al_2}{O_3}$+Si)/Mg 하이브리드 금속복합재료의 제조)

  • 전상혁;오동현;박익민;조경목;최일동
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2000.04a
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    • pp.109-115
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    • 2000
  • In the present study, (10%$Al_2O_3$+5%Si)/AZ91 Mg hybrid composite was fabricated using the squeeze casting method. During squeeze casting, molten Mg was infiltrated into the preform of 10%$Al_2O_3$+5%Si and reaction product of $Mg_2Si$ intermetallic compound was formed by the reaction between molten Mg and Si powder. Microstructure has been observed and mechanical properties were evaluated for the reaction squeeze cast (RSC) hybrid composite. It was found that Si powder totally reacted with molten Mg to form $Mg_2Si$. Reinforcement ($Al_2O_3$) and the reaction product ($Mg_2Si$) are fairly uniformly distributed in Mg matrix for the squeeze cast hybrid composite. Mechanical properties were improved with hybridization of reinforcements, namely higher hardness and enhanced wear resistance comparing squeeze cast (15%$Al_2O_3$)/AZ91 Mg composite.

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Fracture Behaviors of SiCf/SiC Composites Prepared by Hybrid Processes of CVI and PIP (화학침착법과 고분자함침 열분해법의 복합공정으로 제조한 SiCf/SiC 복합체의 제조 공정에 따른 파괴거동)

  • Park, Ji Yeon;Han, Jangwon;Kim, Daejong;Kim, Weon-Ju;Lee, Sea Hoon
    • Journal of the Korean Ceramic Society
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    • v.51 no.5
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    • pp.430-434
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    • 2014
  • $SiC_f$/SiC composites were prepared using the hybrid process of chemical vapor infiltration (CVI) and polymer impregnation and pyrolysis (PIP). Before the application of PIP, partially matrix-filled preform composites with different densities were fabricated by control of chemical vapor infiltration time and temperature. The changes of the final density of the $SiC_f$/SiC composites had a tendency similar to that of preform composites partially filled by CVI. Composites with lower density after the CVI process had a larger increment of density during the PIP process. Three types of microstructures were observed on the fractured surface of the composite: 1) well pulled-out fibers and lower density, 2) slightly pulled-out fibers and higher density, and 3) only bulk SiC. The different fractions and distributions of the microstructures could have an effect on the mechanical properties of the composites. In this study, $SiC_f$/SiC composites prepared using a hybrid process of CVI and PIP had density values in the range of $1.05{\sim}1.44g/cm^3$, tensile strength values in the range of 76.4 ~ 130.7 MPa, and fracture toughness values in the range of $11.2{\sim}13.5MPa{\cdot}m^{1/2}$.

Film Boiling Chemical Vapor Infiltration of C/C Composites: Influence of Mass and Thermal Transfers

  • Delhaes, P.;Trinquecoste, M.;Derre, A.;Rovillain, D.;David, P.
    • Carbon letters
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    • v.4 no.4
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    • pp.163-167
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    • 2003
  • The "Film boiling" Chemical Vapor Infiltration (CVI) process is a rapid densification one developed in particular for the elaboration of carbon/carbon composite materials. In order to optimize this new thermal gradient process, we have carried out several studies, on one hand, about the nature of the complex chemical reactions in a confined medium, and on the other hand, relative to the role of heat and mass transfers inside the preform. We show in this study that the introduction of a permeable sheath around the preform leads to hybrid liquid/gas CVI process which presents the advantages of very high densification rates associated with a moderate input energy.

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Strengthening Mechanism of Hybrid Short Fiber/Particle Reinforced Metal Matrix Composites (섬유/입자 혼합 금속복합재료의 강화기구 해석)

  • 정성욱;이종해;정창규;송정일;한경섭
    • Composites Research
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    • v.13 no.1
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    • pp.50-60
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    • 2000
  • This paper presents an analytical method considering tensile strength enhancement in hybrid $Al_2O_3$ fiber/particle/aluminum composites(MMCs). The tensile strength and elastic modulus of the hybrid MMCs are even 20% higher than those of the fiber reinforced MMCs with same volume fraction of reinforcements. This phenomenon is explained by the cluster model which is newly proposed in this research, and the strengthening mechanisms by a cluster is analyzed using simple modified rule of mixtures. From the analysis, it is observed that cluster structure in hybrid MMCs increase the fiber efficiency factor for the tensile strength and the orientation factor for the elastic modulus. The present theory is then compared with experimental results which was performed using squeeze infiltrated hybrid MMCs made of hybrid $Al_2O_3$ short fiber/particle preform and AC8A alloy as base metal, and the agreement is found to be satisfactory.

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The Effect of SiCp Size on the Mechanical Preperties of ($\textrm{Al}_2\textrm{O}_3$+SiCp)/AZ91 Hybrid Mg Composites (($\textrm{Al}_2\textrm{O}_3$+SiCp)/AZ91 하이브리드 Mg 복합재료의 기계적 특성에 미치는 SiCp크기의 영향)

  • 하창식;김봉룡;조경목;박익민;최일동
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2001.05a
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    • pp.29-33
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    • 2001
  • In the present study, AZ91Mg/$\textrm{Al}_2\textrm{O}_3$ short fiber+SiC particulates hybrid metal matrix composites(MMCs) were fabricated by squeeze casting method. Different particulate sizes of 45, 29 and $9\mu\textrm{m}$ were hybridized with 5% volume fraction to investigate the effect of SiC particulates size on microstructure, mechanical and thermal properties such as hardness, flexural strength, wear resistance and thermal expansion. Results show that the microstructure of the hybrid composites were quite satisfactory, namely revealing relatively uniform distribution of reinforcements. Some aggregation of SiC particulates caused by particle pushing was observed especially in the hybrid composites containing in fine particulates($9\mu\textrm{m}$). The hardness and flexural strength were improved by decreasing particulates size, whereas wear resistance improved by increasing particulates size because of large particulates restricting matrix wear from contacted stress. Regardless of particulates size, thermal expansion of composites was the same. This may be because the content of particulates was in all cases 5 volume fraction.1

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Fabrication and Properties of Reaction Squeeze Cast $(Al_2O_3+Si)/Mg$ Hybrid Metal Matrix Composites (반응용탕단조법에 의한 $(Al_2O_3+Si)/Mg$ 하이브리드 금속복합재료의 제조 및 특성평가)

  • Oh, Dong-Hyun;Jeon, Sang-Hyuk;Park, Ik-Min;Cho, Kyung-Mox;Choi, Il-Dong
    • Journal of Korea Foundry Society
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    • v.20 no.1
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    • pp.13-20
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    • 2000
  • In the present study,($10%Al_2O_3+5%Si$)/AZ91 Mg hybrid composite was fabricated using the squeeze casting method. During squeeze casting, Molten Mg was infiltrated into the preform of $10%Al_2O_3+5%Si$ and reaction product of $Mg_2Si$ intermetallic compound was formed by the reaction between molten Mg and Si Powder. Microstructure has been observed and mechanical properties were evaluated for the reaction squeeze cast(RSC) hybrid composite. It was found that Si powder totally reacted with molten Mg to form $Mg_2Si$. Reinforcement($Al_2O_3$) and the reaction product ($Mg_2Si$) are fairly uniformly distributed in Mg Matrix for the squeeze cast hybrid composite. Mechanical Properties were improved with hybridization of reinforcements, namely higher hardness and enhanced wear resistance comparing squeeze cast($15%Al_2O_3$)/AZ91 Mg composite.

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Effects of Reinforcements Type on Mechanical Properties of Metal Matrix Composites (보강재의 형태와 종류가 금속복합재료의 기계적 물성에 미치는 영향 연구)

  • 남현욱;조종인;한경섭
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2001.10a
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    • pp.79-82
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    • 2001
  • In this research, tile effects of reinforcements type on mechanical properties of MMCs were studied. Six kinds preform were fabricated by using Saffil short fiber, HTZ short fiber, $Al_2O_3$ particle, and SiC particle. MMCs were fabricated by using squeeze casting methods. Various tests were conducted to show the effects of reinforcements type on mechanical properties of MMCs. Tensile and compressive properties of MMCs depend on short fiber, however wear properties depend on particle reinforcement. Generally, properties of fiber/particle hybrid MMCs were excellent than those of MMCs with short fiber.

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