• 제목/요약/키워드: Hybrid composite materials

검색결과 484건 처리시간 0.026초

배터리 모듈의 경량화 및 품질 향상을 위한 선택적 복합재료 패치에 관한 연구 (A Study on Selective Composite Patch for Light Weight and Quality Improvement of Battery Module)

  • 이승찬;하성규
    • Composites Research
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    • 제32권1호
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    • pp.13-20
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    • 2019
  • 본 연구에서는 전기 자동차의 주요 부품 중 하나인, Battery Module의 품질 Issue 및 부품특성 개선을 위해 복합재료를 사용하여 구조보강 하였으며, 단일소재의 단점을 극복할 수 있는 Hybrid 개념의 기구 구조 최적화를 수행하고 성능을 비교하였다. 이를 위해 고전 적층 판 이론(Classical Laminated Plate Theory, CLPT)에 따른 복합재료 주요 설계 변수 도출 및 복합재료 물성 예측 알고리즘에 대해 연구하였으며, 설계된 복합재료의 기계적 물성을 바탕으로 유한요소해석(FEM)을 통해 Battery Module의 성능을 검증하였다. 이를 통해 자동차 Battery 부품의 안정성 및 경량화 등의 부품 특성 개선 여부를 확인할 수 있었다. 최종적으로 검증결과에 따르면 Selective Composite Patch로 보강된 Hybrid Battery Module은 기존 Al Battery Module에 비해 30%의 중량 감소 및 제품 두께 32.5%를 줄일 수 있고, 충격 성능 유지 등 Hybrid 구조의 장점을 입증하였다.

PAN계/Rayon계 탄소 직물 하이브리드 복합재료의 역학적 특성 및 열적 특성에 관한 연구 (Mechanical and Thermal Properties of Phenolic Composite reinforced with Hybrid of PAN-based/Rayon-based Carbon Fabrics)

  • 김재홍;박종규;정경호;강태진
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2005년도 춘계학술발표대회 논문집
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    • pp.98-101
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    • 2005
  • The mechanical and thermal properties of PAN-based/Rayon-based carbon fabrics interply hybrid composite materials have been studied. Mechanical properties was improved with increasing amount of continuous PAN-based carbon fabrics. The erosion rate was calculated through torch test. The thermal conductivity of hybrid of spun PAN-based/continuous rayon-based carbon fabric is lower than others.

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하이브리드 복합재료의 고속충격 저항성에 관한 연구 (A Study on the high velocity impact resistance of hybrid composite materials)

  • 손세원;김희재;김영태
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2003년도 춘계학술대회
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    • pp.273-278
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    • 2003
  • Recently, high-performance hybrid composite materials have been used for various industrial fields because of their superior high strength, high stiffness and lower weight. In this study, manufactured hybrid composite materials are composed of two parts. One is hard-anodized Al5083-O alloy as a face material and the other is high strength aramid fiber ($Twaron^{(R)}$ CT709) laminates as a back-up material. Resistance to penetration is determined by protection ballistic limit($V_{50}$, a static velocity with 50% probability for complete penetration) test method. $V_{50}$ tests with $0^{\circ}$obliquity at room temperature were conducted with 5.56mm ball projectiles that were able to achieve near or complete penetration during high velocity impact tests.

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일방향 복합재료 하이브리드 조인트의 정적 및 피로특성에 관한 연구 (Study on the static and fatigue characteristics of the composite hybrid joint with uni-direction fiber orientation)

  • 김병철;임태성;박동창;이대길
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2004년도 춘계학술발표대회 논문집
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    • pp.228-231
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    • 2004
  • For the bolted joint of the composite structure, quasi-isotropic stacking is generally used to increase the bearing strength. For the bolted joint of uni-directional composite, the fatigue life limit of the bolted joint can be improved by applying clamping force though the static strength is still very low. In this paper, the static and fatigue characteristics of hybrid joint are investigated which can overcome the disadvantage of the bolted joint of uni-directional composite under static loading by applying adhesive joining. The experimental result shows that the static strength and fatigue life can be improved by applying clamping force to the hybrid joint and the hybrid joint is a good solution for the efficiency of the composite structures.

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복합재-알루미늄 이종재료 하이브리드 체결부 강도 특성에 관한 연구 (Strength of Composite-to-Aluminum Bonding and Bolting Hybrid Joints)

  • 정재우;김태환;권진희;최진호
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2005년도 추계학술발표대회 논문집
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    • pp.57-60
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    • 2005
  • Composite-to-aluminum joins were tested to get failure loads and modes for three types of joins; adhesive bonding, bolt fastening, and adhesive-bolt hybrid joining. Film type adhesive FM73 and paste type adhesive Cytec EA9394S were used for aluminum and composite bonding to make a double-lap joint. A digital microscope camcorder was used to monitor the failure initiation and propagation. It was found that the hybrid joining is an effective method to strengthen the joint when the mechanical fastening is stronger than the bonding as in the case of using the paste type adhesive. On the contrary, when the strength of the bolted joint is lower than the strength of the bonded joint as in the joint with the film type adhesive, the bolt joining contribute little to the hybrid joint strength.

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부직포가 복합적층판의 층간파괴인성에 미치는 효과 (Effect of non-woven tissues on interlaminar fracture toughness of composite laminate)

  • 김영배;정성균;강진식;김태형
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2000년도 추계학술발표대회 논문집
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    • pp.110-114
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    • 2000
  • The Interlaminar fracture behavior of hybrid composite with non-woven carbon tissue was investigated under Mode I (DCB) and Mode II (ENF) loading condition. Hybrid composites were manufactured by means of inserting a non-woven tissue between prepreg layers. Two kinds of specimens were prepared from [0]$_{24}$ and [$0_{12}/0_{12}$]. Where, the symbol "/" means that a non-woven carbon tissue was located at 0/0 mid-plane of the specimen. The interlaminar fracture toughness of hybrid composites was compared with that of CFRP. The fracture surfaces of the specimens were observed using optical microscope and SEM, and the failure mechanism was discussed. The hybrid laminates, which are made by inserting non-woven carbon tissue between layers, were shown to be effective to remarkably improve Mode II fracture toughness.toughness.

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Fabrication of Hybrid Composite Plates with an Active Frequency Selective Surface

  • Seo, Yun-Seok;Chun, Heoung-Jae;Hong, Ic-Pyo;Park, Young-Bae;Kim, Yoon-Jae
    • Composites Research
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    • 제30권5호
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    • pp.273-279
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    • 2017
  • This paper describes the fabrication techniques and analysis of hybrid composite plates with an active frequency selective surface (FSS). For fabricating hybrid composite plate with active FSS, an active FSS with a resonance frequency located in the C band can obtained using varactor diodes. The hybrid composite plate was first designed and simulated to determine its electromagnetic properties using the commercial software HFSS. After simulation, active FSSs and hybrid composite plates were fabricated by mounting with varactor diodes. After fabrication, free space measurement was used to determine the electromagnetic properties of active FSS and the hybrid composite plates. The simulation and experimental results were in good agreement.

Al 7075/CFRP 샌드위치 복합재료의 강도 및 손상특성에 대한 비파괴 평가 (Nondestructive Evaluation on Strength Characteristic and Damage Behavior of Al 7075/CFRP Sandwich Composite)

  • 이진경;윤한기;이준현
    • 대한기계학회논문집A
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    • 제26권11호
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    • pp.2328-2335
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    • 2002
  • A hybrid composite material has many potential usage due to the high specific strength and the resistance to fatigue, when compared to other composite materials such as fiber reinforced plastic(FRP) and metal matrix composite(MMC). However, the fracture mechanism of hybrid composite material is extremely complicated because of the bonding structure of metals and FRP. In this study, Al 7075 sheets and carbon epoxy preprags were used to fabricate the hybrid composite. Recently, nondestructive technique has been used to evaluate the fracture mechanism of these composite materials. AE technique was used to clarify the microscopic damage behavior and failure mechanism of A17075/CFRP hybrid composite. It was found that AE paralneters such as AE event, energy and amplitude were effective to evaluate the failure process of Al 7075/CFRP composite. In addition, the relationship between the AE signal and the characteristics of fracture surface using optical microscope was discussed.

녹차-숯-목재섬유 복합보드의 역학적 성능에 미치는 구성원료의 종류 및 배합비율의 영향 (Effect of the Kind and Content of Raw Materials on Mechanical Performances of Hybrid Composite Boards Composed of Green Tea, Charcoals and Wood Fiber)

  • 박한민;허황선;성은종;남경한;임재섭
    • Journal of the Korean Wood Science and Technology
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    • 제41권1호
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    • pp.64-76
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    • 2013
  • 이 연구에서는 녹차-목재섬유 복합보드의 강도성능과 기능성을 보강한 건축내장재를 개발하기 위하여, 목재섬유에 녹차와 흑탄, 백탄, 활성탄 등 3종류의 숯을 혼합한 녹차-숯-목재섬유 복합보드를 제작하였고, 구성원료의 종류 및 그 배합비율이 복합보드의 정역학적 성능에 미치는 영향을 조사하였다. 녹차-숯-목재섬유 복합보드의 휨 강도성능은 백탄함유 복합보드에서 평균적으로 가장 높은 값을 나타내었으나, 숯의 종류에 따른 휨 강도성능의 차이는 크지 않았다. 그러나 그 값은 선행연구의 녹차-목재섬유 복합보드보다 현저한 휨 강도성능의 향상을 나타내었고, 녹차와 숯의 배합비율이 증가할수록 휨 강도성능의 감소가 확인되었다. 바인더로 사용된 요소수지의 종류에 따른 차이는 $E_1$급 요소수지를 사용한 복합보드가 $E_0$급 요소수지를 사용한 그것보다 높은 휨 강도성능을 나타냈지만, 양 수지간의 차이는 선행연구의 녹차-목재섬유 복합보드에 비해 현저히 감소하였다. 복합보드의 박리강도는 백탄 $$\geq_-$$ 활성탄 > 흑탄함유 복합보드의 순이었고, 백탄함유 복합보드에서는 목재섬유로만 구성된 대조보드와 거의 비슷한 값을 나타내는 것이 확인되었다.

Al 7075/CFRP 하이브리드 복합재료의 미시적 파괴특성에 대한 AE특성평가 (Evaluation of AR Characteristics on Microscopic Fracture Mechanism of A17075/CERP Hybrid Composite)

  • 이진경;이준현;윤한기
    • Composites Research
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    • 제15권5호
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    • pp.1-6
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    • 2002
  • 하이브리드 복합재료는 FRP나 MMC와 같은 복합재료에 비하여 높은 비강도, 내피로 특성을 가지고 있기 때문에 많은 관심을 받고 있다. 그러나 하이브리드 복합재료는 금속과 FRP의 결합구조로 되어있기 때문에 매우 복잡한 파손기구를 가지고 있다. 최근에는 비파괴 기법을 이용하여 이러한 복합재료의 파손기구를 평가하고자 하는 연구가 수행되어지고 있다. 본 연구에서는 음향방출 기법을 이용하여 Al7075/CFRP 하이브리드 복합재료에 대한 손상정도 및 파손기구를 명확히 하고자 하였다. 특히 AE 사상수, 에너지, 진폭과 같은 AE 파라미터들은 Al7075/CFRP 하이브리드 복합재료의 파손과정을 평가하는데 효과적이었다. 더불어, 광학현미경을 이용하여 AE 신호와 시험편의 표면소상 특성과의 관계를 비교, 검토하였다.