• Title/Summary/Keyword: Hybrid carbody

검색결과 29건 처리시간 0.025초

설계요구조건 검증을 통한 한국형 고속 틸팅열차(TTX)의 차체 재료 선정에 관한 연구 (A Study on Material Selection of the Carbody Structure of Korean Tilting Train express(TTX) through the Verification of Design Requirements)

  • 신광복;구동회;한성호;박기진
    • 한국철도학회논문집
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    • 제7권2호
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    • pp.77-84
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    • 2004
  • In order to determine the most suitable material system for achieving the lightweight design while fulfilling the design requirements of carbody structures of Korean Tilting Train eXpress(TTX), aluminum carbody. composite carbody, and hybrid carbody combined with aluminum and composite structures were considered in the present study. The finite-element analysis was used to verify the design requirements or the TTX carbody structures with the material system considered in the design stages. The stresses in the carbody structures and deflections of underframe against static load cases were used as design criteria. The results show that the hybrid carbody structures are beneficial with regard to weight savings and structural integrity in comparison to aluminum and composite carbody structures.

샌드위치 복합재와 알루미늄 압출재를 적용한 하이브리드 경량 차체 구조물의 모듈화 설계 연구 (A Study on the Modular Design of Hybrid Lightweight Carbody Structures Made of Sandwich Composites and Aluminum Extrusion)

  • 장형진;신광복;한성호
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2011년도 정기총회 및 추계학술대회 논문집
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    • pp.2644-2649
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    • 2011
  • The purpose of this study is to propose the modular design of hybrid lightweight carbody structures made of sandwich composites and aluminum extrusion. The sandwich composites were used for secondary structures to minimize the weight of carbody, and the aluminum extrusions were applied to primary structures to improve the stiffness of carbody and manufacturability. Key requirements were defined for the modular design of hybrid carbody, and the applied parts of sandwich composites were determined through the topology optimization analysis. Consequently, feasibility of enhancing mass saving and maintainability in modular hybrid carbody design were presented, comparing with the carbody structures made of aluminum extrusion or sandwich composites only.

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지상환경하에서 복합재료의 물성저하를 고려한 한국형 틸팅열차 하이브리드 차체 구조물의 정적안정성 평가 (Evaluation of Static Stability of Hybrid Carbody Structures of Korean Tilting Train eXpress Including Degradation Effects of Composite Materials under Ground Environments)

  • 신광복;한성호
    • 대한기계학회논문집A
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    • 제28권6호
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    • pp.807-815
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    • 2004
  • In order to evaluate the static stability of hybrid carbody structures of Korean Tilting Train eXpress(TTX) caused by degradation of composites under ground environments, T300/AD6005 graphite/epoxy composite specimens were exposed to accelerated environmental conditions including ultraviolet radiation, temperature and moisture fer 2000 hours. It was found that the stiffness and strength of composites after aging were lower than those of unexposed specimens, and decreased as the aging time increases. The values of the degraded properties were used in the static analysis to check the static stability of hybrid carbody structures caused by environmental degradation of composites. The results shown that the structural stability of hybrid carbody structures was affected by the degradation of composites after exposure to accelerated aging environments.

한국형 틸팅열차용 복합재 차체의 하중적재에 따른 구조적 특성고찰 (Structural Characteristics of a Hybrid Composite Carbody of Korean Tilting Train by Weight Load)

  • 김정석;정종철;한정우;이상진;김승철;서승일
    • 한국철도학회논문집
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    • 제9권3호
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    • pp.251-256
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    • 2006
  • This paper explains manufacturing process, analysis and experimental studies on a hybrid composite carbody of Korean tilting train. The composite carbody with length of 23m was manufactured as a sandwich structure composed of a aluminium honeycomb core and woven fabric carbon/epoxy faces. In order to evaluate deformational behavior of the composite carbody, the static load test under vertical load has been conducted. From the test, the vertical deflection an겨 cross sectional deformation of the carbody were analysed and measured. The maximum deflection along the side sill was 9.25mm in the experiment and 8.28mm in the analysis. The maximum cross sectional deformation was measured 5.42mm at carbody center in lateral direction and 4.06mm at roof center in vertical direction.

한국형 고속 틸팅열차(TTX)의 차체 재질 선정 연구 (A Study on Material Selection of the Carbody Structure of Korean Tilting Train eXpress(TTX))

  • 신광복;구동회
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2004년도 춘계학술대회
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    • pp.462-467
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    • 2004
  • In order to determine the most suitable material system which can achieve the lightweight design and fulfill the design requirements of carbody structures of Korean Tilting Train eXpress (TTX), aluminum carbody, composite carbody, and hybrid carbody combined with aluminum and composite structures were considered in present study. The finite-element analysis was used to verity the design requirements of the TTX carbody structures with the material system being considered in the design stages. The stresses in the carbody structures and deflections of underframe against static load cases were checked as design criteria. The results show that the hybrid carbody structures are beneficial with regard to weight savings and structural integrity when compared to aluminum and composite carbody structures.

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금속재 차체와 하이브리드 복합재 차체와의 설계기술 비교 연구 (A Comparative Study on the Design Techniques of Metal and Hybrid Composite Carbody Structures in Railway Vehicle System)

  • 신광복;전승기;천준호;이승영
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2004년도 추계학술발표대회 논문집
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    • pp.207-211
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    • 2004
  • There are the marked differences between the design techniques of carbody structures made of composite materials and metal materials. The design techniques of carbody structures made of metal materials have already been guaranteed in the domestic field. But, in case of the hybrid composite carbody structures, it is the first attempt to be developed and there is no experience of the design in the railway applications. In this paper, the design techniques of hybrid composite structures were introduced and compared with that of the conventional metal carbody.

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TTX 하이브리드 복합재 차체 제작 공정 (The Manufacturing Process for Hybrid Composite Carbody Structures of Korean Tilting Train eXpress)

  • 신광복;조세현;이상진
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2004년도 추계학술발표대회 논문집
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    • pp.212-215
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    • 2004
  • The hybrid composite carbody structures were considered as the carbody system of Korean Tilting Train eXpress(TTX) to achieve the lightweight design. The TTX carbodies are composed of the carbody shell made of the sandwich composite structure and the undeframe made of the metal structure. The sandwich structures were used to minimize the weight of carbody, and the metal underframe was used to modify the design easily and to keep the strength of underframe by the installation of the electrical equipments. The sandwich carbody structures will be cured in an autoclave. In this paper, the manufacturing processes of the TTX carbody structures were introduced briefly.

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하이브리드 복합재 차체 구조물의 성형공정에 관한 연구 (A Study on the manufacturing process for Hybrid Composite Carbody Structures)

  • 신광복;조세현;이상진
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2004년도 추계학술대회 논문집
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    • pp.461-466
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    • 2004
  • The hybrid composite carbody structures were considered as the carbody system of Korean Tilting Train eXpress(TTX) to achieve the lightweight design. The TTX carbodies are composed of the carbody shell made of the sandwich composite structure and the undeframe made of the metal structure. The sandwich structures were used to minimize the weight of carbody, and the metal underframe was used to modify the design easily and to keep the strength of underframe by the installation of the electrical equipments. The sandwich carbody structures will be cured in an autoclave. In this paper, the manufacturing processes of the TTX carbody structures were introduced briefly.

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신소재 복합재 철도차량 차체 제작기술 및 구조강도 평가 (Evaluation of manufacturing process and structural strength for the composites carbody)

  • 정종철;이상진;조세현;서승일;김천곤
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2005년도 춘계학술대회 논문집
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    • pp.403-408
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    • 2005
  • This research presents the manufacturing process and the structural strength assessment for the hybrid composite carbody. In this study, the manufacturing process for carbody with length of 23m was explained. The composite carbody was fabricated as one body using autoclave with length of 30m and 5m diameter. The structural behavior of the carbody under the 3-point supporting and the natural frequency were evaluated as well. In addition, the test results were compared with the numerical one. From the tests, the structural strength of the hybrid composite carbody was assessed.

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전체 적층판 접근법을 이용한 섬유강화 적층 복합재 차체 구조물의 파손평가 연구 (A Study on the Evaluation of the Failure for Carbody Structures made of Laminated Fiber-Reinforced Composite Materials Using Total Laminate Approach)

  • 신광복;구동회
    • Composites Research
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    • 제17권1호
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    • pp.18-28
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    • 2004
  • 섬유강화 적층 복합재 차체 구조물의 강도를 평가하기 위해 전체 적층판 접근방법의 적용을 제시하였다. 180km/h급의 한국형 틸팅열차의 하이브리드 복합재 자체 기본설계를 검증하기 위해서 구조해석을 수행하였으며 또한 복합재 적층판의 강도를 구하기 위해 기계적 물성시험을 수행하였다. 결과적으로, 한국형 틸팅열차의 복합재 자체 구조물에서 발생하는 응력값들은 모두 파손영역의 안전한 범위 내에 존재하였으며 전체 적층판 접근방법은 초기 기본석계 단계에서 하이브리드 복합재 자체 구조물의 파손을 예측하는데 매우 유용함을 증명하였다.