• Title/Summary/Keyword: Hybrid Process

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Evaluation of manufacturing process and structural strength for the composites carbody (신소재 복합재 철도차량 차체 제작기술 및 구조강도 평가)

  • Jeong Jong-Cheol;Lee Sang-Jin;Cho Sea-Hyun;Seo Sung-Il;Kim Chun-Gon
    • Proceedings of the KSR Conference
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    • 2005.05a
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    • pp.403-408
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    • 2005
  • This research presents the manufacturing process and the structural strength assessment for the hybrid composite carbody. In this study, the manufacturing process for carbody with length of 23m was explained. The composite carbody was fabricated as one body using autoclave with length of 30m and 5m diameter. The structural behavior of the carbody under the 3-point supporting and the natural frequency were evaluated as well. In addition, the test results were compared with the numerical one. From the tests, the structural strength of the hybrid composite carbody was assessed.

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Hybrid Coextrusion and Lamination Process for Macrochanneled Bioceramic Scaffolds

  • Koh, Young-Hag;Bae, Chang-Jun;Kim, Hyoun-Ee
    • Journal of the Korean Ceramic Society
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    • v.41 no.7
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    • pp.497-502
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    • 2004
  • A hybrid coextrusion and lamination process has been developed to fabricate macrochanneled bioceramic scaffolds. This process was mainly composed of three steps (i.e., coextrusion of thermoplastic compound, lamination, and thermal treatment), forming unique pore channels in dense bioceramic body. Pore channels were formed by removing carbon black material, while calcium phosphate or Tetragonal Zirconia Polycrystals (TZP) with a calcium phosphate coating layer were used as dense body. Two kinds of pore structures were fabricated; that is, the pore channels were formed in uni- or three-directional array. Such macrochanneled bioceramic scaffolds exhibited the precisely controlled pore structure (pore size, porosity, and interconnection), offering excellent mechanical properties and cellular responses.

In-Use Compliance Emission Testing Analysis Applied in LabVIEW for Engineers

  • Mikhail, Ghaly-Rezk;Lee, Chun-Beom;Choi, Seong-Joo
    • Journal of Practical Engineering Education
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    • v.6 no.2
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    • pp.127-134
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    • 2014
  • Analyzing test data of a vehicle for evaluating its emission performance is an essential process in automotive development field, yet it is intricate and tedious task. In addition, clear understanding and care are required when the analysis process is carried out. Computer software solutions significantly reduce the time and the effort for such analysis. Developing a computer routine to analyze the emission data in a vehicle test demands a complete understanding of the emissions analysis and its related details. In this paper, the principals to develop a LabVIEW analysis routine (VI) are introduced helping automotive engineers comprehend the emission analysis process of a vehicle test data and instruct them to develop similar routines for such analysis.

Design of Pretreatment Process in Cellulosic Ethanol Production (목질계 셀룰로오스 에탄올 생산공정에서 전처리과정의 설계)

  • Kim, Hyungjin;Lee, Seung Bum
    • Applied Chemistry for Engineering
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    • v.26 no.4
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    • pp.511-514
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    • 2015
  • A pretreatment process of cellulose decomposition to a monosaccharide plays an important role in the cellulosic ethanol production using the lignocellulosic biomass. In this study, a cellulosic ethanol was produced by using acidic hydrolysis and enzymatic saccharification process from the lignocellulosic biomass such as rice straw, sawdust, copying paper and newspaper. Three different pretreatment processes were compared; the acidic hydrolysis ($100^{\circ}C$, 1 h) using 10~30 wt% of sulfuric acid, the enzymatic saccharification (30 min) using celluclast ($55^{\circ}C$, pH = 5.0), AMG ($60^{\circ}C$, pH = 4.5), and spirizyme ($60^{\circ}C$, pH = 4.2) and also the hybrid process (enzymatic saccharification after acidic hydrolysis). The yield of cellulosic ethanol conversion with those pretreatment processes were obtained as the following order : hybrid process > acidic hydrolysis > enzymatic saccharification. The optimum fermentation time was proven to be two days in this work. The yield of cellulosic ethanol conversion using celluclast after the acidic hydrolysis with 20 wt% sulfuric acid were obtained as the following order : sawdust > rice straw > copying paper > newspaper when conducting enzymatic saccharification.

Encapsulation and optical properties of Er3+ ions for planar optical amplifiers via sol-gel process (졸-겔법을 이용한 광증폭기의 Er 이온 캡슐화 및 광학적 특성)

  • Kim, Joo-Hyeun;Seok, Sang-Il;Ahn, Bok-Yeop
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2003.11a
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    • pp.135-135
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    • 2003
  • The fast evolution in the fold of optical communication systems demands powerful optical information treatment. These functions can be performed by integrated optical systems. A key component of such systems is erbium doped waveguide amplifier(EDWA). The intra 4f radiative transition of Er at 1.5 $\mu\textrm{m}$ is particularly interesting because this wavelength is standard in optical telecommunications. The fabrication of waveguide amplifier for integrated optics using sol-gel process has received an increasing attention. Potential advantage of lower cost by less capital equipment and easy processing makes this process an attractive alternatives to conventional technologies like flame hydrolysis deposition, ion exchange and chemical vapor deposition, etc. In addition, sol-gel process has been found to be extremely suitable for the control of composition and refractive index related directly with optical properties. The main drawback of such an amplifier with respect to the EDWA is the need for a much higher Er3+ concentration to compensate for the smaller interaction length. However, the high doping of Er might be resulted in the non-radiative relaxation by clustering of Er ions End co-operative upconversion. In order to solve this problem, we investigate the possibility of avoiding short Er-Er distances by encapsulation of Er3+ ions in hosts such as organic-inorganic hybrid materials. For inorganic-organic hybrid sols, methacryloxypropyltrimethoxysilane (MPTS), zirconyl chloride octahydrate and erbium(III) chloride hexahydrate were used as starting materials, followed by conventional sol-gel process. It was observed by TEM that nano sols having core/shell toplology were formed, depending on the mole ratio of Zr/Er. The surface roughness for the coatings on Si substrate was investigated by AFM as a function of Zr/Er ratio. The local environment and vibrational Properties of Er3+ ions were studied using Near-IR, FT-IR, and UV/Vis spectroscopy. Nano hybrid coatings derived from polymer and Er doped encapsulation Eave the good luminescence at 1.55$\mu\textrm{m}$.

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A Study on Bonding Process for Improvement of Adhesion Properties Between CFRP-Metal Dual Materials (CFRP/금속간 접합력 강화를 위한 접합공정 연구)

  • Kwon, Dong-Jun;Park, Sung-Min;Park, Joung-Man;Kwon, Il-Jun
    • Composites Research
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    • v.30 no.6
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    • pp.416-421
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    • 2017
  • The structural adhesive have been manufactured for improvement of bonding process between CFRP and metal. The optimal condition for bonding process were investigated by evaluating the lap shear strength with amount of adhesive and curing time and the surface treatment of the CFRP. To confirm proper adhesion conditions, the fracture sections between CFRP and metal was observed using reflection microscope. Not only the improvement of the adhesion condition was important, but surface treatment on CFRP was also important. The optimal curing temperature was at $180^{\circ}C$ for 20 minutes. The improvement for adhesive property was confirmed After surface treatment on CFRP. The optimal amount of structural adhesive for bonding between CFRP and metal was $1.5{\times}10^{-3}g/mm^2$. Through the optimization of bonding process, the improvement of mechanical property over 10% is confirmed in comparison with existing adhesive.

A Study on the Energy Saving and the Reproducibility of highly-efficient Injection Molding Machine (고효율 사출성형기의 에너지 절감 및 성형 재현성 연구)

  • Jeong, C.;Kim, J.S.;Yoon, K.H.;Ahn, H.J.;Hwang, C.J.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.10a
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    • pp.418-421
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    • 2008
  • Because of steep rise of international energy cost in recent years high efficiency has been emphasized in energy policy. As far as injection molding machine is concerned, hybrid method using hydraulic and electric systems became the key to this energy saving. the energy saving and molding reproducibility of hybrid injection molding process were shown experimentally, power consumption of hybrid machine is 38% as compared with that of hydraulic machine. Furthermore, the molding reproducibility showed between two methods.

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Numerical and Experimental Analysis of Spray Atomization Characteristics of a GDI Injector

  • Park, Sung-Wook;Kim, Hyung-Jun;Lee, Chang-Sik
    • Journal of Mechanical Science and Technology
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    • v.17 no.3
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    • pp.449-456
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    • 2003
  • In this study, numerical and experimental analysis on the spray atomization characteristics of a GDI injector is performed. For numerical approach, four hybrid models that are composed of primary and secondary breakup model are considered. Concerning the primary breakup, a conical sheet disintegration model and LISA model are used. The secondary breakup models are made based on the DDB model and RT model. The global spray behavior is also visualized by the shadowgraph technique and local Sauter mean diameter and axial mean velocity are measured by using phase Doppler particle analyzer Based on the comparison of numerical and experimental results, it is shown that good agreement is obtained in terms of spray developing process and spray tip penetration at the all hybrid models. However, the hybrid breakup models show different prediction of accuracy in the cases of local SMD and the spatial distribution of breakup.

A Hybrid Solar Tracking System using Weather Condition Estimates with a Vision Camera and GPS (날씨인식 결과를 이용한 GPS 와 비전센서기반 하이브리드 방식의 태양추적 시스템 개발)

  • Yoo, Jeongjae;Kang, Yeonsik
    • Journal of Institute of Control, Robotics and Systems
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    • v.20 no.5
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    • pp.557-562
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    • 2014
  • It is well known that solar tracking systems can increase the efficiency of exiting solar panels significantly. In this paper, a hybrid solar tracking system has been developed by using both astronomical estimates from a GPS and the image processing results of a camera vision system. A decision making process is also proposed to distinguish current weather conditions using camera images. Based on the decision making results, the proposed hybrid tracking system switches two tracking control methods. The one control method is based on astronomical estimates of the current solar position. And the other control method is based on the solar image processing result. The developed hybrid solar tracking system is implemented on an experimental platform and the performance of the developed control methods are verified.

Ductile Effect of Hybrid Fiber Reinforced Composite Rebar (하이브리드 섬유강화 복합재료 리바의 연성효과)

  • Choi, Myung-Sun;Han, Gil-Young;Lee, Dong-Gi;Ahn, Dong-Gue
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2003.10a
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    • pp.112-116
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    • 2003
  • This paper describes the need for a ductile of Fiber Reinforced Plastic(FRP) reinforcement for concrete structures. The criteria to be met by the FRP, which are based on the properties of the steel rebar it is to replace, are threefold: high initial modulus, a definite yield point and a high level of ultimate strain. It is shown that the use of a fiber architecture based design methodology facilitates the optimization of the performance of FRP through material and geometric hybrid. Ductile hybrid FRP bars were successfully fabricated at 3mm and 5mm nominal diameters using an in-line braiding and pultrusion process.

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