• Title/Summary/Keyword: Hybrid Composite Materials

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A Study on Failure Strength of the Hybrid Composite Joint (복합재 하이브리드 조인트의 파손강도에 관한 연구)

  • Lee, Young-Hwan;Park, Jae-Hyun;Ahn, Jeoung-Hee;Choi, Jin-Ho;Kweon, Jin-Hwe
    • Composites Research
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    • v.22 no.2
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    • pp.7-13
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    • 2009
  • With the wide application of fiber-reinforced composite material in aero-structures and mechanical parts, the design of composite joint have become a very important research area because they are often the weakest areas in composite structures. In this paper, the failure strengths of the hybrid composite joints which were composed of a combination of an adhesive joint and a mechanical joint were evaluated and predicted. The 10 hybrid joint specimens which have different w/d, e/d and adherend thickness were manufactured and tested. The damage zone theory and the failure area index method were used for the failure prediction of the adhesive joint and the mechanical joint, respectively and the hybrid joints were assumed to be failures if either of the two failure criteria was satisfied. From the results of experiments and analyses, the failure strengths of the hybrid joints could be predicted to within 25.5%.

The Development Plan of TTX Hybrid Carbody Structures and Study on Foreign Cases (TTX 하이브리드 차체 개발 방향과 국외 사례 분석)

  • Shin Kwang-Bok;Cho Se-Hyun;Lee Sang-Jin
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2004.04a
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    • pp.34-37
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    • 2004
  • Tilting trains could offer a low cost solution as they can be operated on existing track and attain higher speeds (as compared to conventional trains) thanks to a mechanism that tilts the vehicle body of the train when negotiating curves, thus giving it additional superelevation Also, the weight saving of the carbody structures of the tilting train is a significant problem to operate the tilting mechanism without failure and to minimize wear and tear on wheels and rails. Therefore, the TTX will be developed using hybrid design concept to match the challenging demands with respect to cost efficient lightweight design for carbody structures. Hybrid design helps to save production costs and to reduce the weight of carbodies.

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Fatigue Crack Growth Behavior of Short fiber/Particle Hybrid Metal Matrix Composites (단섬유/입자 혼합 금속복합재료의 피로균열진전 거동)

  • Oh K.H.;Jang J. H.;Han K. S.
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2004.04a
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    • pp.219-222
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    • 2004
  • The effects of short fiber and particle hybrid reinforcement on fatigue crack propagation behaviors in aluminum matrix composites have been investigated. Single and hybrid reinforced 6061 aluminum containing same 20 $Al_2O_3\;volume\%$ with four different constituent ratios of short fibers and particles were prepared by squeeze casting method and tested to check the near-threshold and stable crack growth behavior. The fatigue threshold of the composites increased with portion of particle contents and showed the improved crack resistance especially in low stress intensity range. Addition of particle instead of short fiber also increased fracture toughness due to increase of inter-reinforcement distance. These increase in both fatigue threshold and fracture toughness eventually affected the fatigue crack growth behavior such that the crack growth curve shift low to high stress intensity factor value. Overall experimental results were shown that particle reinforcement was enhanced the fatigue crack resistance over the whole stress intensity factor range.

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A COMPARATIVE STUDY ON THE MECHANICAL PROPERTIES OF CONDENSABLE COMPOSITE RESINS (응축형 복합레진의 기계적 성질에 관한 비교연구)

  • 정지아;문주훈;조영곤
    • Restorative Dentistry and Endodontics
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    • v.26 no.6
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    • pp.485-491
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    • 2001
  • The purpose of this study was to compare the mechanical properties of three condensable composite resins and one hybrid composite resin. The compressive strength, diametral tensile strength, Vicker's microhardness were tested for mechanical properties of condensable composite resins (SureFil, Ariston pHc, Synergy compact), and hybrid composite resin (Z 100). The tested materials were divided into four groups: control group Z 100 (3M Co. USA), experimental group I Ariston pHc, (Vivadent, Co., Liechtenstein) experimental group II SureFil (Dentsply, Co., U.S.A.), experimental group III Synergy Compact (Coltene, Co., Swiss). According to the above classification, we made samples of SureFil, Ariston pHc, Synergy Compact, Z 100 with separable cylindrical metal mold. And then, we measured and compared the value of compressive strength, diametral tensile strength and Vicker's microhardness of each sample. (omitted)

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The Manufacturing Technology of TTX Composite Train Carbody Using a Autoclave Molding Process (오토클레이브 성형기법에 의한 TTX 복합재 차체 제작 기술)

  • Shin, Kwang-Bok;Ryu, Bong-Jo;Lee, Sang-Jin;Jung, Jong-Cheol;Cho, Se-Hyun;Kim, Jung-Seok
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2005.04a
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    • pp.207-211
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    • 2005
  • The Korean Tilting Train eXpress (TTX) with service speed of 180km/h have been developing using hybrid design concept combined with a sandwich composite structure for the carbody and stainless steel structure for the underframe to match the challenging demands with respect to cost efficient lightweight design for railway carriage structures. The sandwich composite structure was used to minimize the weight of the carbody, while the metal underframe was used to modify the design easily and to keep the strength of underframe for the installation of the electrical equipments. The sandwich composite structure was 23 meters long, 3 meters wide and 2.7 meters high, and cured as one body in a large autoclave equipment with the length of 30 meters and the diameter of 5 meters. The joint part between the carbody structure made of sandwich composites and the metal underframe was joined by the proposed design.

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An Experimental Study on the Hybrid Composite Carbody Structure (하이브리드 복합재 철도차량 차체에 대한 시험적 연구)

  • Kim Jung-Seok;Jeong Jong-Cheol;Lee Sang-Jin
    • Composites Research
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    • v.18 no.6
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    • pp.19-25
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    • 2005
  • This paper has performed an experimental study on the hybrid composite carbody of Korean tilting railway vehicle. The hybrid composite carbody has the length of 23m and is comprised of a 40mm-thick aluminium honeycomb core and 2mm-thick woven fabric carbon/epoxy face sheet. In order to evaluate the structural behavior and safety of the hybrid composite carbody, the static load tests such as vertical load, end compressive load, torsional load and 3-point support load tests have been conducted. The test was performed under Japanese Industrial Standard (JIS) 17105 standard. from the tests, the maximum deflection was 12.3mm and the equivalent bending stiffness of the carbody was $0.81\times10^{14}\;kgf{\cdot}mm^2$. The maximum strain of the composite body was below $20\%$ of failure strain of the carbon/epoxy face sheet.

Design and Performance Evaluation of Carbon Fiber/Epoxy Composite-aluminum Hybrid Wheel for Passenger Cars (자동차용 탄소섬유/에폭시 복합재료-알루미늄 하이브리드 휠 설계 및 성능평가)

  • Hong, Jin-Ho;Yoo, Seong-Hwan;Chang, Seung-Hwan
    • Composites Research
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    • v.26 no.6
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    • pp.386-391
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    • 2013
  • In this paper, a carbon fiber/epoxy composite-aluminum hybrid wheel for passenger cars was suggested for better performance and a prototype was fabricated and tested. Adhesive bonding between aluminum part and a composite rim part was used, and the bonding length and thickness were determined by finite element analysis. For self alignment and the function of bonding jig the special structure with a groove and a protrusion was applied. To evaluate the performance of the hybrid wheel various FE analyses were carried out. Inner and outer molds were prepared for the composite rim part and the thermoformed composite part was bonded to the aluminum part. Vibration tests revealed that the hybrid wheel had 16% higher resonance frequency and 32% higher damping capacity with 10% weight reduction.

Synthesis and Electrochemical Characteristics of Spherical Li4Ti5O12/CNT Composite Materials for Hybrid Capacitors

  • Yang, Joeng-Jin;Kim, Yu-Ri;Jeong, Moon-Gook;Yuk, Yong-Jae;Kim, Han-Joo;Park, Soo-Gil
    • Journal of Electrochemical Science and Technology
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    • v.6 no.2
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    • pp.59-64
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    • 2015
  • Spherical Li4Ti5O12 and Li4Ti5O12 carbon nanotube (CNT) composites were synthesized using a colloid system. The electrochemical properties of the composites were thoroughly examined to determine their applicability as hybrid capacitor anodes. The electrical conductivity of the spherical Li4Ti5O12-CNT composite was improved over that of the spherical Li4Ti5O12 composite. The synthesized composites were utilized as the anode of a hybrid capacitor, which was assembled with an activated carbon (AC) positive electrode. The CNTs attached on the spherical Li4Ti5O12 particles contributed to a 51% reduction of the equivalent series of resistance of the Li4Ti5O12-CNTs/AC hybrid capacitor compared to the Li4Ti5O12/AC hybrid capacitor. Moreover, the Li4Ti5O12-CNTs/AC hybrid capacitor showed a larger capacitance than the Li4Ti5O12/AC hybrid capacitor; specifically, the Li4Ti5O12-CNT/AC hybrid capacitor showed 1.6 times greater capacitance at 40 cycles with a 10 mA cm−2 loading current density.

Design and Manufacture of the Steel-Composite Hybrid Headstock for Machine Tools (공작기계 강철-복합재료 하이브리드 헤드스톡의 설계 및 제작)

  • Choi, Jin-Kyung;Chang, Seung-Hwan;Kim, Po-Jin;Lee, Dai-Gil;Kim, Tae-Hyong
    • Proceedings of the KSME Conference
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    • 2000.04a
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    • pp.831-836
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    • 2000
  • During machining, since more than 50% compliance of the cutting point in machine tool structures comes from headstocks, with the remainder coming from beds, slides and structural joints, the structural analysis of the headstock is very important to improve the static and dynamic performances. Especially, in case of machining hard and brittle materials such as glasses and ceramics with the grinding machine, the reinforced headstock with the high damping material is demanded. Since the fiber reinforced composite materials have excellent properties for structures, owing to its high specific modulus, high damping and low thermal expansion, it is expected that the dynamic and thermal characteristics of the headstock will be improved if they are employed as the materials fur headstock. In this paper, the design and the manufacturing methods as well as the static and dynamic characteristics of a steel-composite hybrid headstock were investigated analytically and experimentally to improve the performance of the grinding machine system.

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The Effect of SiCp Size on the Mechanical Preperties of ($\textrm{Al}_2\textrm{O}_3$+SiCp)/AZ91 Hybrid Mg Composites (($\textrm{Al}_2\textrm{O}_3$+SiCp)/AZ91 하이브리드 Mg 복합재료의 기계적 특성에 미치는 SiCp크기의 영향)

  • 하창식;김봉룡;조경목;박익민;최일동
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2001.05a
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    • pp.29-33
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    • 2001
  • In the present study, AZ91Mg/$\textrm{Al}_2\textrm{O}_3$ short fiber+SiC particulates hybrid metal matrix composites(MMCs) were fabricated by squeeze casting method. Different particulate sizes of 45, 29 and $9\mu\textrm{m}$ were hybridized with 5% volume fraction to investigate the effect of SiC particulates size on microstructure, mechanical and thermal properties such as hardness, flexural strength, wear resistance and thermal expansion. Results show that the microstructure of the hybrid composites were quite satisfactory, namely revealing relatively uniform distribution of reinforcements. Some aggregation of SiC particulates caused by particle pushing was observed especially in the hybrid composites containing in fine particulates($9\mu\textrm{m}$). The hardness and flexural strength were improved by decreasing particulates size, whereas wear resistance improved by increasing particulates size because of large particulates restricting matrix wear from contacted stress. Regardless of particulates size, thermal expansion of composites was the same. This may be because the content of particulates was in all cases 5 volume fraction.1

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