• 제목/요약/키워드: Hub hole

검색결과 23건 처리시간 0.021초

전산유체역학을 이용한 워터펌프 축력 저감 (Reduction of the Axial Force of Water Pump Using CFD)

  • 조석현;신동성
    • 한국자동차공학회논문집
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    • 제20권3호
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    • pp.83-87
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    • 2012
  • Computational Fluid Dynamics (CFD) method has been used to investigate the axial force of automotive water pump. As the excessive axial force can make some unexpected problems like impeller interference and coolant leakage we have focused on finding the cause of axial force and its reduction in this paper. First, we have tested the closed type water pump with and without balance hole by the calculation methods. By examining the pressure contour around the impeller, we have found that the axial force arises not only from the pressure difference around shroud but also from the pressure difference around hub. So we have tested two impellers - one is normal open type impeller and the other is open type impeller with modified hub. The results show that the axial force reduction is about 150~200N for normal one and 700N@3000RPM for modified impeller. And the hydraulic efficiency which is important in aspect of engine fuel efficiency is reduced about 6.5% for normal one but increased 4%@3000RPM for modified impeller.

터보펌프 인듀서의 유동특성에 관한 연구 (A Study on the Flow Characteristics of a Turbopump Inducer)

  • 구현철;홍순삼;차봉준;양수석
    • 유체기계공업학회:학술대회논문집
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    • 유체기계공업학회 2002년도 유체기계 연구개발 발표회 논문집
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    • pp.41-46
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    • 2002
  • Flow field downstream of an inducer was measured to see the flow and performance characteristics of a turbopump inducer. A large axisymmetric collector instead of a volute casing was installed to obtain circumferentially uniform flow - without interaction of the inducer and the volute. A conventional 3-hole probe was used to measure the flow. At inducer exit axial component of absolute velocity decreased on hub region with decrease in flow rate. Tangential velocity component static pressure, and total pressure increased from hub to tip. Relative flow angle from tangential direction was a little higher than outlet blade angle at flow coefficient $\varphi$=0.087 and 0.073. Dynamic pressure was $53\%$ of the mean total pressure at inducer exit at $\varphi$=0.073.

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터보펌프 인듀서의 출구 유동 및 성능 특성 (Characteristics of Exit Flow and Performance of a Turbopump Inducer)

  • 홍순삼;구현철;차봉준;김진한
    • 한국유체기계학회 논문집
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    • 제6권4호
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    • pp.38-44
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    • 2003
  • Flow field downstream of an inducer was measured to see the flow and performance characteristics of a turbopump inducer. A large axisymmetric collector instead of a volute casing was installed to obtain circumferentially uniform flow - without interaction of the inducer and the volute. A conventional 3-hole probe was used to measure the flow. At inducer exit, axial component of absolute velocity decreased on hub region with decrease in flow rate. Tangential velocity component, static pressure, and total pressure increased from hub to tip. Relative flow angle from tangential direction was a little higher than outlet blade angle at flow coefficient ${\phi}=0.087$ and 0.073. Dynamic pressure was $53\%$ of the mean total pressure at inducer exit at ${\phi}=0.073$.

HDD 액추에이터의 스웨이징성능향상을 위한 베이스플레이트 최적설계 (Baseplate Design to Improve Swaging Performance of Actuator in a HDD)

  • 이행수;홍어진
    • 대한기계학회논문집A
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    • 제33권8호
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    • pp.760-766
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    • 2009
  • In the manufacturing process of HDD, ball swaging method is commonly used to joint the Head Gimbal Assembly(HGA) with the arm of the actuator. The hub on the HGA is placed into the hole of the actuator arm, and the hub and arm is bonded by the pressure of steel ball. The pressure for plastic deformation on the baseplate causes the undesirable deformation on HGA, such as tilting, flying height change of head. After obtaining the key parameters that have large sensitivity on the swaging process, the optimal shape of baseplate is proposed to increase the static performance during swaging process. Contribution of the proposed design for the swaging performance is verified by contact simulation with elasto-plastic deformation.

2단 축류팬과 엇회전식 축류팬의 공력 특성에 관한 실험적 연구 (Experimental Study on the Aerodynamic Characteristics of a Two Stage and a Counter-Rotating Axial Flow Fan)

  • 조이상;조진수
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2000년도 춘계학술대회논문집B
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    • pp.541-547
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    • 2000
  • Experiments were done for the comparison of performance and flow characteristics between a two stage axial flow fan and a counter-rotating axial flow fm. The fan performance curves were obtained by the Korean Standard Testing Methods for Turbo Fans and Blowers (KS B 6311). The fan flow characteristics were measured using a five-hole probe by the non-nulling method. Each stage of the two stage axial flow fan used for the present study has an eight bladed rotor and thirteen stator blades. The front and the rear rotor of the counter-rotating axial flow fan have eight blades each and are driven by coaxial counter rotating shafts through a gear box located between the rear rotor and the electric motor. Both of the two axial fan configurations use identical rotor blades and the same operating conditions for the one-to-one comparison of the two. Performance characteristics of the two configurations were obtained and compared by varying the blade setting angles and axial gaps between the blade rows. The passage flow fields between the hub and tip of the fans were measured and analyzed for the particular operating conditions of peak efficiency, minimum and maximum pressure coefficients.

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다익 팬/스크롤 시스템의 로터 내부 유동 특성에 관한 실험적 연구 (An Experimental Study for Flow Characteristics Inside the Rotor of a Multiblade Fan/Scroll System)

  • 맹주성;윤준용;안태범;윤종은;한덕전
    • 대한기계학회논문집B
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    • 제23권5호
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    • pp.646-652
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    • 1999
  • Detailed characteristics of the mean flow field inside the rotor of a multiblade fan with scroll are presented in this paper by measurements and visualizations. The measurements were taken with a five-hole probe and conformed by smoke test. How field is distinguished clearly in 3 regions with respect to the flow directions. The first region is near the exit of scroll where the fluid flows the opposite direction to the rotation of rotor. The second is opposite side of the scroll exit where the fluid flows the same direction to the rotation of rotor. The third is the region where the fluid flows toward the blades directly with the largest values comparatively. The strongest recirculation is happened in the second region, and the weakest one is in the third region. This complex configuration makes the flow field highly non-uniform and may cause to generate a noise and ineffective flow efficiency.

엇회전식 축류 펜의 공력 특성에 관한 실험적 연구 (Experimental Study on the Aerodynamic Characteristics of a Counter-Rotating Axial Flow Fan)

  • 최진용;조이상;조진수;원유필
    • 대한기계학회논문집B
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    • 제26권2호
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    • pp.201-210
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    • 2002
  • Experiments were done for performance and flow characteristics of a counter-rotating axial flow fan. Performance curves of a counter-rotating axial flow fan were obtained and compared by varying the blade pitch angles. The fan characteristic curves were obtained following the Korean Standard Testing Methods for Turbo Fans and Blowers (KS B 6311). The fan flow characteristics were measured using a five-hole probe and a slanted hot-wire. The velocity profiles between the hub and tip of the fans were measured and analyzed at the peak efficiency point. The peak efficiency of the counter-rotating axial flow fan was improved about 15% respectively, compared with the single rotating axial fan. The single rotating axial flow fan showed relatively law efficiency due to the swirl velocities behind rotor exit which produced pressure losses. The counter-rotating axial flow fan showed that the swirl velocity generated by the front rotor was eliminated by the rear rotor and the associated dynamic pressure is recovered in the from of the static pressure rise.

2단 축류홴과 엇회전식 축류홴의 공력특성에 관한 실험적 연구 (Experimental Study on the Aerodynamic Characteristics of a Two-Stage and a Counter-Rotating Axial Flow Fan)

  • 조진수;조이상
    • 대한기계학회논문집B
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    • 제25권10호
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    • pp.1281-1292
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    • 2001
  • Experiments were done for the comparison of performance and flow characteristics between a two -stage axial flow fan and a counter-rotating axial flow fan. Each stage of the two -stage axial flow fan used fur the present study has an eight bladed rotor and thirteen slater blades. The front and the rear rotor of the counter - rotating axial flow fan have eight blades each and are driven by coaxial counter ro latins shafts through a gearbox located between the rear rotor and the electric motor. Both of the two axial fan configurations have identical rotor blades and the same operating condition fur the one -to-one comparison of the two. Performance curves of the two configurations were obtained and compared by varying the blade pitch angles and axial gaps between the blade rows. The fan characteristic curves were obtained following the Korean Standard Testing Methods for Turbo Fans and Blowers (KS B 6311). The fa n flow characteristics were measured using a five-hole probe by a non-nulling method. The velocity profiles between the hub and tip of the fans were measured and analyzed at the particular operating condition s of peak efficiency, minimum and maximum pressure coefficients. The peak efficiency of the counter-rotating axial fan was improved about 2% respectively, compared with the two stage axial fan. At the minimum pressure coefficient point of the two stage axial fan, the fan inlet flow patterns show that axial velocity highly decreased in the vicinity of the blade tip region. Also, the reverse flow took place at the blade tip.

좌굴 및 비선형성을 고려한 중형 수평축 풍력터빈용 샌드위치 복합재 회전날개의 설계 개선에 관한 연구 (Stress Analysis of Composite Rotor Blade with Sandwich Structure for Medium Class HAWT)

  • 공창덕;오동우;방조혁
    • 한국추진공학회지
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    • 제2권3호
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    • pp.1-9
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    • 1998
  • 풍력에너지는 자연의 에너지를 이용하므로써 환경문제와 경제적 측면에서 다른 대체 에너지보다 훨씬 유리하여 세계 여러 나라에서 각광을 받고 있다. 경제적인 이유로 풍력발전을 위한 회전날개가 대형화 되고 있으며, 경량화를 위해 복합재 구조등의 첨단 항공기술이 적용되고 있는 추세이다. 본 연구에서는 500㎾급 중형 풍력 발전시스템을 개발함에 있어, 적합한 공력 성능을 갖는 경량화 복합재 회전날개의 개선 설계를 수행하였다. 회전날개의 경량화를 위해 기 설계된 쉘-스파 구조물을 쉘-스파-샌드위치 구조물로 설계를 수정하였고, 배선형 해석을 통해서 경량화에 따른 대변형 문제를 검토하였으며, 파괴응력보다 낮은 상태에서 발생되는 국부좌굴에 의한 구조물의 안전성을 검토하였다. 또한, 허브의 금속재 삽입부분의 전단핀에 의한 핀 홀 주위의 응력해석을 수행하여 충분히 안전함을 확인하였고, 수정 설계된 구조물이 운용구간내에서 공진이 발생하지 않음을 확인하였다.

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Leakage Flow Influence on SHF pump model performances

  • Dupont, Patrick;Bayeul-Laine, Annie-Claude;Dazin, Antoine;Bois, Gerard;Roussette, Olivier;Si, Qiaorui
    • International Journal of Fluid Machinery and Systems
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    • 제8권3호
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    • pp.193-201
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    • 2015
  • This paper deals with the influence of leakage flow existing in SHF pump model on the analysis of internal flow behaviour inside the vane diffuser of the pump model performance using both experiments and calculations. PIV measurements have been performed at different hub to shroud planes inside one diffuser channel passage for a given speed of rotation and various flow rates. For each operating condition, the PIV measurements have been trigged with different angular impeller positions. The performances and the static pressure rise of the diffuser were also measured using a three-hole probe. The numerical simulations were carried out with Star CCM+ 9.06 code (RANS frozen and unsteady calculations). Some results were already presented at the XXth IAHR Symposium for three flowrates for RANS frozen and URANS calculations. In the present paper, comparisons between URANS calculations with and without leakages and experimental results are presented and discussed for these flow rates. The performances of the diffuser obtained by numerical calculations are compared to those obtained by the three-holes probe measurements. The comparisons show the influence of fluid leakages on global performances and a real improvement concerning the efficiency of the diffuser, the pump and the velocity distributions. These results show that leakage is an important parameter that has to be taken into account in order to make improved comparisons between numerical approaches and experiments in such a specific model set up.