• Title/Summary/Keyword: Hub Load

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Experimental Study of Driving Load Conditions for the Wheel Bearing Hub Unit of Passenger Car (승용차용 Wheel Bearing Hub Unit 설계를 위한 주행 하중조건의 실험적 연구)

  • 김기훈;유영면;임종순
    • Transactions of the Korean Society of Automotive Engineers
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    • v.10 no.2
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    • pp.166-173
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    • 2002
  • The wheel bearing hub unit is developed type of wheel bearing unified with the hub parts. It has advantage of reducing the weight and the number of components. And, it also improves uniformity of manufacturing quality, In order to design the wheel bearing hub units, many techniques are used such as load analysis, structure analysis and bearing characteristics analysis and so forth. These techniques need highly accurate load conditions founded on service conditions. In this study, to design the wheel bearing hub units used widespread in passenger cars, the service load was measured through driving tests on the public roads and in the special events. The public roads are classified into highway, intercity road, rural road, urban road, and unpaved road so as to know what the characteristics of the road loads are. The results of the tests showed that the wheel force was relative to the lateral acceleration, and also could be calculated from the lateral acceleration. The lateral acceleration was measured from 0.0G to 0.6G in general driving on the public roads, with different distributions in each road type. In special events, the maximum lateral acceleration was measured from 0.8G to 1.3G.

A Study on Structural Safety Analysis of Hub Space (허브스페이스의 구조적 안전성 해석에 대한 연구)

  • Han, Moonsik;Cho, Jaeung
    • Transactions of the Korean Society of Automotive Engineers
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    • v.23 no.3
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    • pp.352-359
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    • 2015
  • This study investigates the analysis result of structure and fatigue due to the models of the hub space with bolt joint at wheel and the existence or nonexistence of hub ring as the part of suspension system of vehicle. As the static analysis result, the structural vulnerability can be found at hub bolt and the center of wheel at three models. Model 2 and 3 have nearly same deformation and model 1 can be endured at the least load among three models. As the fatigue analysis result, fatigue lives of three models are same at the severest load of SAE bracket history. As many screw threads of weak bolts are jointed in case of model 1, model 1 is shown to be the weakest at fatigue damage among three models. By the result of this study, model 1 with bolt joint becomes most weakest among three models. As model 2 with no hub ring and model 3 with hub ring have the nearly same states of analysis results, hub ring is shown to have no influence on the safety of automotive driving.

Aerodynamic Load Analysis at Hub and Drive Train for 1MW HAWT Blade (1MW급 풍력 터빈 블레이드의 허브 및 드라이브 트레인 공력 하중 해석)

  • Cho Bong-Hyun;Lee Chang-Su;Choi Sung-Ok;Ryu Ki-Wahn
    • 한국신재생에너지학회:학술대회논문집
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    • 2005.06a
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    • pp.25-32
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    • 2005
  • The aerodynamic loads at the blade hub and the drive shaft for 1MW horizontal axis wind turbine are calculated numerically. The geometric shape of the blade such as chord length and twist angle can be obtained fran the aerodynamic optimization procedure. Various airfoil data, that is thick airfoils at hub side and thin airfoils at tip side, are distributed along the spanwise direction of the rotor blade. Under the wind data fulfilling design load cases based on the IEC61400-1, all of the shear forces, bending moments at the hub and the low speed shaft of the drive train are obtained by using the FAST code. It shows that shear forces and bending moments have a periodic. trend. These oscillating aerodynamic loads will lead to the fatigue problem at both of the hub and drive train From the load analysis the maximum shear forces and bending moments are generated when wind turbine generator system operates in the case of the extreme speed wind condition.

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Aerodynamic Load Analysis for 1MW HAWT Blade According to IEC61400-1 (바람조건에 따른 1MW급 수평축 풍력터빈 브레이드의 하중 해석)

  • Kim, Jin;Ryu, Ki-Wahn;Lee, Chang-Su
    • 한국신재생에너지학회:학술대회논문집
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    • 2007.06a
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    • pp.409-413
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    • 2007
  • To assure the structural integrity for the hub and low speed shaft (LSS) of the drive train, it is necessary to obtain the ultimate aerodynamic loads acting on the wind turbine blade. The aim of this study is to predict the time histories of 3 forces and 3 moments at the hub and the LSS based on the design load case of the IEC 61400-1. From the calculated results most of the load components have rotor revolution frequency whereas thrust and torque of the LSS show blade passage frequency. It turns out that the EWM wind condition involves the maximum ultimate loads at both hub and LSS of the horizontal axis wind turbine.

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Design of a Impeller Hub Cold Forging Process (토크 컨버터용 임펠러 허브의 냉간단조공정설계)

  • Kim, Young-Suk;Kim, Hyun-Soo;Kim, Chan-Il;Choi, Suk-Tak
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.11
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    • pp.213-219
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    • 2000
  • A impeller hub is usually made through three forging processes : forward extrustion, upsetting and finishing. The finishing process is closed die forging in which the load increases abruptly at the final stage, resulting in underfilling in the finished product due to insufficient load capacity of the press. In this study, the rigid-plastic finite element analysis was applied to the impeller hub forging process in order to optimize process and to estimate required load. As a result, two kind of improvements for the process were suggested to reduce the load requirement in the finishing process.

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Fatigue Strength Evaluation of Wind Turbine Hub (풍력 터빈 허브의 피로강도 평가)

  • Lee, Hyun-Joo;Koh, Jang-Wook;Oh, Si-Doek
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.1033-1038
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    • 2003
  • A wind turbine obtains its power input by converting the force of the wind into a torque (turning force) acting on the rotor blades. The amount of energy which the wind transfers to the rotor depends on the density of the air, the rotor area, and the wind speed. Because it has long term operating life and very complex load condition, the fatigue strength of each component must be considered. In this paper, we calculated the load condition by wind using a combined blade elemental theory and a FEM based analytical approach was use to evaluate the fatigue strength of a Hub of wind turbine. The effect of tensile mean stress was taken into account by the modified Goodman diagram. Using this approaches, we evaluated the fatigue strength of hub and main shaft and improved the design.

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Optimal Shape Design of Hub Edge Contact Profile in a Press-Fitted Shaft (압입축 접촉압력 최소화를 위한 허브 접촉부 형상 최적화)

  • Choi, Ha-Young;Lee, Dong-Hyung;Kwon, Seok-Jin;Seo, Jeong-Won
    • Journal of the Korean Society for Precision Engineering
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    • v.33 no.7
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    • pp.559-564
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    • 2016
  • The objectives of this paper are to develop a finite element analysis model to analyze press-fitted and bending load conditions in a press-fitted assembly, and propose a hub shape optimization method to minimize contact pressure near the shaft contact edge. Numerical asymmetric-axisymmetric finite element models have been developed to predict contact stress on press-fitted shafts. The global optimization method, genetic algorithm, local optimization method, and sequential quadratic programming were applied to a press-fitted assembly to optimize the hub contact edge geometry. The results showed that the maximum contact pressure with the optimized hub shape decreased more than 60 % compared to conventional hubs and the maximum contact stress affecting fatigue life was reduced about 47 %. Hub shape optimization can be useful to increase the load capability of press fits in terms of wear and fatigue behavior.

Effect of Lift-offset Rotor Hub Vibratory Load Components on Airframe Vibration Responses of High-Speed Compound Unmanned Rotorcrafts (고속비행 복합형 무인 회전익기의 Lift-offset 로터 허브 진동 하중 성분과 기체 진동 응답의 상관 관계의 연구)

  • Kim, Ji-Su;Hong, Sung-Boo;Kwon, Young-Min;Park, Jae-Sang
    • Journal of the Korea Institute of Military Science and Technology
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    • v.24 no.3
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    • pp.255-263
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    • 2021
  • This paper investigates numerically the effect of rotor hub vibratory load components on the airframe vibration responses of high-speed compound unmanned rotorcraft (HCUR) using a lift-offset coaxial rotor, wings, and two propellers. The rotor hub vibratory loads are predicted using a rotorcraft comprehensive analysis code, CAMRAD II, and the airframe vibration responses are calculated by a finite element analysis software, MSC.NASTRAN. It is shown that the vibratory hub pitch moment of a lift-offset coaxial rotor is the most dominant component for both the longitudinal and vertical vibration responses at four specified locations of the airframe.

Faults Detection Method Unrelated to Signal to Noise Ratio in a Hub Bearing (신호대 잡음비에 무관한 허브 베어링 결함 검출 방법)

  • Choi, Young-Chul;Kim, Yang-Hann;Ko, Eul-seok;Park, Choon-Su
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.14 no.12
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    • pp.1287-1294
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    • 2004
  • Hub bearings not only sustain the body of a cat, but permit wheels to rotate freely. Excessive radial or axial load and many other reasons can cause defects to be created and grown in each component. Therefore, nitration and noise from unwanted defects in outer-race, inner-race or ball elements of a Hub bearing are what we want to detect as early as possible. How early we can detect the faults has to do with how the detection algorithm finds the fault information from measured signal. Fortunately, the bearing signal has Periodic impulse train. This information allows us to find the faults regardless how much noise contaminates the signal. This paper shows the basic signal processing idea and experimental results that demonstrate how good the method is.

Faults Detection in Hub Bearing with Minimum Variance Cepstrum (최소 분산 켑스트럼을 이용한 자동차 허브 베어링 결함 검출)

  • 박춘수;최영철;김양한;고을석
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2004.05a
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    • pp.593-596
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    • 2004
  • Hub bearings not only sustain the body of a car, but permit wheels to rotate freely. Excessive radial or axial load and many other reasons can cause defects to be created and grown in each component. Therefore, vibration and noise from unwanted defects in outer-race, inner-race or ball elements of a Hub bearing are what we want to detect as early as possible. How early we can detect the faults has to do with how the detection algorithm finds the fault information from measured signal. Fortunately, the bearing signal has periodic impulse train. This information allows us to find the faults regardless how much noise contaminates the signal. This paper shows the basic signal processing idea and experimental results that demonstrate how good the method is.

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