• Title/Summary/Keyword: Hot water heating exchanger system

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Empirical Modeling of Fouling Rate of Milk Pasteurization Process : A case study

  • Budiati, Titik;Wahyono, Nanang Dwi;Hefni, Muh.
    • International journal of advanced smart convergence
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    • v.4 no.1
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    • pp.11-17
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    • 2015
  • Fouling in heat exchanger becomes a major problem of dairy industry and it increases the production cost. These are lost productivity, additional energy, additional equipment, chemical, manpower, and environmental impact. Fouling also introduces the risk of food safety due to the improper heating temperature which allow the survival of pathogenic bacteria in milk, introducing biofilm formation of pathogenic bacteria in equipments and spreading the pathogenic bacteria to milk. The aim of this study is to determine the fouling rate during pasteurization process in heat exchanger of pasteurized milk produced by Village Cooperative Society (KUD) "X" in Malang, East Java Indonesia by using empirical modeling. The fouling rate is found as $0.3945^{\circ}C/h$ with the heating process time ranged from 0 to 2 hours and temperature difference (hot water inlet temperature and milk outlet temperature) ranged from 0.654 to $1.636^{\circ}C$. The fouling rate depends on type and characteristics of heat exchangers, time and temperature of process, milk type, age of milk, seasonal variations, the presence of microorganism and more. This results will be used to plan Cleaning In Place (CIP) and to design the control system of pasteurization process in order to maintain the milk outlet temperature as standard of pasteurization.

An Experimental Study on the Load Delivery Characteristics of Hybrid Energy System with Geothermal and Solar Heat Sources (지열-태양열원 복합시스템의 부하추종특성에 관한 실험 연구)

  • Hwang, In-Ju;Woo, Nam-Sub
    • Journal of the Korean Society for Geothermal and Hydrothermal Energy
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    • v.2 no.2
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    • pp.1-8
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    • 2006
  • The objective of the present study is to investigate the load delivery characteristics of a hybrid-renewable energy system with geothermal and solar heat sources for hot water, heating and cooling of a residential house in Korea. The hybrid energy system consists of ground source heat pump of 2 RT for cooling with a 150 m vertical U-bend ground heat exchanger, solar collectors of 4.8 m2 and gas fired backup boiler. The averaged coefficient of performance of geothermal module during cooling and heating seasons are evaluated as about 4.5 and 3.8, respectively.

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Heating Performance Prediction of Low-depth Modular Ground Heat Exchanger based on Artificial Neural Network Model (인공신경망 모델을 활용한 저심도 모듈러 지중열교환기의 난방성능 예측에 관한 연구)

  • Oh, Jinhwan;Cho, Jeong-Heum;Bae, Sangmu;Chae, Hobyung;Nam, Yujin
    • Journal of the Korean Society for Geothermal and Hydrothermal Energy
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    • v.18 no.3
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    • pp.1-6
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    • 2022
  • Ground source heat pump (GSHP) system is highly efficient and environment-friendly and supplies heating, cooling and hot water to buildings. For an optimal design of the GSHP system, the ground thermal properties should be determined to estimate the heat exchange rate between ground and borehole heat exchangers (BHE) and the system performance during long-term operating periods. However, the process increases the initial cost and construction period, which causes the system to be hindered in distribution. On the other hand, much research has been applied to the artificial neural network (ANN) to solve problems based on data efficiently and stably. This research proposes the predictive performance model utilizing ANN considering local characteristics and weather data for the predictive performance model. The ANN model predicts the entering water temperature (EWT) from the GHEs to the heat pump for the modular GHEs, which were developed to reduce the cost and spatial disadvantages of the vertical-type GHEs. As a result, the temperature error between the data and predicted results was 3.52%. The proposed approach was validated to predict the system performance and EWT of the GSHP system.

Effective Dynamic Models for the Development of Control Algorithms of a Condensing Gas Boiler System (응축형 가스보일러시스템의 제어 알고리즘 개발을 위한 효과적인 동적모델)

  • Han, Do-Young;Kim, Sung-Hak
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.20 no.6
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    • pp.365-371
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    • 2008
  • Condensing gas boiler units may make a big role for the reduction of energy consumption in heating industries. In order to decrease the energy consumption of a condensing gas boiler unit, effective operations of the system are necessary. In this study, mathematical models of a condensing gas boiler system were developed in order to develop control algorithms of the system. These include dynamic models of a blower, a gas valve, a pump, a burner, a boiler heat exchanger, and a hot water heat exchanger. Control algorithms of a blower, a gas valve, and a pump were also assumed. Simulation results showed good predictions of dynamic behaviors of a boiler system. Therefore, the simulation program developed for this study may be effectively used for the development of control algorithms of a boiler system.

Analysis of Long-term Thermal Performance of Solar Thermal System Connected to District Heating System (지역난방 적용 태양열시스템의 장기 열성능 분석)

  • Baek, Nam-Choon;Shin, U-Cheul
    • Journal of the Korean Solar Energy Society
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    • v.27 no.4
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    • pp.167-173
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    • 2007
  • This study analyzed by simulation using TRNSYS as well as by experiment on the solar district heating system installed for the first time for the district heating system in Bundang. Simulation analysis using TRNSYS focused on the thermal behavior and long-term thermal efficiency of solar system. Experiment carried out for the reliability of simulation system. This solar system where the circuits of two different collectors, flat plate and vacuum tube collector, are connected in series by a collector heat exchanger, and the collection characteristics of each circuit varies. Therefore, these differences must be considered for the system's control. This system uses variable flow rate control in order to obtain always setting temperature of hot water by solar system. Specifically, this is a system that heats returning district heating water (DHW) at approximately $60^{\circ}C$ using a solar collector without a storage tank, up to the setting temperature of approximately $85{\sim}95^{\circ}C$ To realize this, a flat plate collector and a vacuum tube collector are used as separate collector loops. The first heating is performed by a flat plate collector loop and the second by a vacuum tube collector loop. In a gross collector area basis, the mean system efficiency, for 4 years, of a flat plate collector is 33.4% and a vacuum tube collector is 41.2%. The yearly total collection energy is 2,342GJ and really collection energy per unit area ($m^2$) is 1.92GJ and 2.37GJ respectively for the flat plate vacuum tube collector. This result is very important on the share of each collector area in this type of solar district heating system.

Heating and Cooling Performance Analysis of Ground Source Heat Pump System in Low Energy House (저에너지주택의 지열히트펌프시스템 냉·난방 성능분석)

  • Baek, Namchoon;Kim, Sungbum;Shin, Ucheul
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.28 no.10
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    • pp.387-393
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    • 2016
  • A ground source heat pump system maintains a constant efficiency due to its stable heat source and radiant heat temperature which provide a more effective thermal performance than that of the air source heat pump system. As an eco-friendly renewable energy source, it can reduce electric power and carbon dioxide. In this study, we analyzed one year of data from a web based remote monitoring system to estimate the thermal performance of GSHP with the capacity of 3RT, which is installed in a low energy house located in Daejeon, Korea. This GSHP system is a hybrid system connected to a solar hot water system. Cold and hot water stored in a buffer tank is supplied to six ceiling cassette type fan coil units and a floor panel heating system installed in each room. The results are as follows. First, the GSHP system was operated for ten minutes intermittently in summer in order to decrease the heat load caused by super-insulation. Second, the energy consumption in winter where the system was operated throughout the entire day was 7.5 times higher than that in summer. Moreover, the annual COP of the heating and cooling system was 4.1 in summer and 4.2 in winter, showing little difference. Third, the outlet temperature of the ground heat exchanger in winter decreased from $13^{\circ}C$ in November to $9^{\circ}C$ in February, while that in summer increased from $14^{\circ}C$ to $17^{\circ}C$ showing that the temperature change in winter is greater than that in summer.

Heat Recovery from a 1 MW Class Gas Engine CHP System: 100 kW Class Model Test (온수, 증기 동시 발생형 가스엔진 열병합발전의 배열회수 특성: 100 kW급 모형 실험)

  • Ahn, Joon;Kim, Hyouck-Ju;Choi, Kyu-Sung;Song, Dae-Seok
    • Proceedings of the SAREK Conference
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    • 2008.11a
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    • pp.345-350
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    • 2008
  • The present study has been conducted to develop a heat recovery system for a 1 MW class gas engine based cogeneration system. In the cogeneration system, heat is recovered from two parts, which are jacket water and exhaust gas. The heat from the jacket water is recovered by a plate type heat exchanger and used for the room heating and/or hot water supply. The heat from the exhaust gas is used to generate steam. For both of the heat recovery devices, 1/5 scaled tests are performed and the data are compared to the conventional correlations for the design.

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An Experimental and Field Study on Thermal Performance of Thermosyphon Solar Hot Water System (자연대류형 태양열 온수 급탕 시스템의 열성능 및 실증실험)

  • Kang, Y.H.;Kwak, H.Y.;Jeon, H.S.
    • Solar Energy
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    • v.11 no.1
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    • pp.16-26
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    • 1991
  • This paper studies development of a solar thermosyphon hot water system which is suitable to korean climate and life style, to save energy consumed for domestic water heating. The system consists of two flat plate collectors(or three flat plate collectors) connected in parallel and a storage tank of 300 liter capacity with heat exchanger and the optimum system was designed through the comparative measurements of five different storage tanks. The developed system manufactured with domestic materials were installed in residential buildings in seven cities(Seoul, Pusan, Taegu, Kwangju, Taejeon, Kangneung, Cheju) for demonstration and field test and results show possibility for commercialization.

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Recent Progress in Air-Conditioning and Refrigeration Research : A Review of Papers Published in the Korean Journal of Air-Conditioning and Refrigeration Engineering in 2016 (설비공학 분야의 최근 연구 동향 : 2016년 학회지 논문에 대한 종합적 고찰)

  • Lee, Dae-Young;Kim, Sa Ryang;Kim, Hyun-Jung;Kim, Dong-Seon;Park, Jun-Seok;Ihm, Pyeong Chan
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.29 no.6
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    • pp.327-340
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    • 2017
  • This article reviews the papers published in the Korean Journal of Air-Conditioning and Refrigeration Engineering during 2016. It is intended to understand the status of current research in the areas of heating, cooling, ventilation, sanitation, and indoor environments of buildings and plant facilities. Conclusions are as follows. (1) The research works on the thermal and fluid engineering have been reviewed as groups of flow, heat and mass transfer, the reduction of pollutant exhaust gas, cooling and heating, the renewable energy system and the flow around buildings. CFD schemes were used more for all research areas. (2) Research works on heat transfer area have been reviewed in the categories of heat transfer characteristics, pool boiling and condensing heat transfer and industrial heat exchangers. Researches on heat transfer characteristics included the results of the long-term performance variation of the plate-type enthalpy exchange element made of paper, design optimization of an extruded-type cooling structure for reducing the weight of LED street lights, and hot plate welding of thermoplastic elastomer packing. In the area of pool boiling and condensing, the heat transfer characteristics of a finned-tube heat exchanger in a PCM (phase change material) thermal energy storage system, influence of flow boiling heat transfer on fouling phenomenon in nanofluids, and PCM at the simultaneous charging and discharging condition were studied. In the area of industrial heat exchangers, one-dimensional flow network model and porous-media model, and R245fa in a plate-shell heat exchanger were studied. (3) Various studies were published in the categories of refrigeration cycle, alternative refrigeration/energy system, system control. In the refrigeration cycle category, subjects include mobile cold storage heat exchanger, compressor reliability, indirect refrigeration system with $CO_2$ as secondary fluid, heat pump for fuel-cell vehicle, heat recovery from hybrid drier and heat exchangers with two-port and flat tubes. In the alternative refrigeration/energy system category, subjects include membrane module for dehumidification refrigeration, desiccant-assisted low-temperature drying, regenerative evaporative cooler and ejector-assisted multi-stage evaporation. In the system control category, subjects include multi-refrigeration system control, emergency cooling of data center and variable-speed compressor control. (4) In building mechanical system research fields, fifteenth studies were reported for achieving effective design of the mechanical systems, and also for maximizing the energy efficiency of buildings. The topics of the studies included energy performance, HVAC system, ventilation, renewable energies, etc. Proposed designs, performance tests using numerical methods and experiments provide useful information and key data which could be help for improving the energy efficiency of the buildings. (5) The field of architectural environment was mostly focused on indoor environment and building energy. The main researches of indoor environment were related to the analyses of indoor thermal environments controlled by portable cooler, the effects of outdoor wind pressure in airflow at high-rise buildings, window air tightness related to the filling piece shapes, stack effect in core type's office building and the development of a movable drawer-type light shelf with adjustable depth of the reflector. The subjects of building energy were worked on the energy consumption analysis in office building, the prediction of exit air temperature of horizontal geothermal heat exchanger, LS-SVM based modeling of hot water supply load for district heating system, the energy saving effect of ERV system using night purge control method and the effect of strengthened insulation level to the building heating and cooling load.

Development of Temperature Control System to use in Building Heating of low Temperature Heat of PEMFC (고분자전해질 연료전지의 중저온 열원을 건물난방에 이용하기 위한 온도 제어장치 개발)

  • Cha, Kwang-Seok;Kim, Hway-Suh
    • Plant Journal
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    • v.10 no.3
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    • pp.45-51
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    • 2014
  • This study performs several experiments on a newly developed temperature safety system that can be used for residential building heating systems, the heat source of which is derived from a conventional fuel cell. Prior to this, the hot water made from a fuel cell was not used in residential housing but just went to waste. The present safety system is installed in the current underfloor heating system. At first we used the CFD technique to develop a new heat exchanger. The fuel cell must satisfy the thermal conditions of the inlet temperature being $55^{\circ}C$ and the outlet temperature being $60^{\circ}C$. But variations in weather cause fluctuations in the heating water temperature. The experimental results show our new system capable of maintaining the temperature difference within a ${\pm}0.5^{\circ}C$ range. So we believe that our new PFMFC fuel cell stack array is a good candidate for being used in residential heating systems.

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