• Title/Summary/Keyword: Hot compression test

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Effect of Ca addition on the microstructure and mechanical properties of extruded AZ31 alloy (마그네슘합금 AZ31 압출재의 기계적특성에 미치는 Ca의 효과)

  • Kim, Jeoung-Han;Kang, Na-Eun;Lee, Sang-Bok;Yim, Chang-Dong;You, Bong-Sun;Kim, Byoung-Kee
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.10a
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    • pp.281-284
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    • 2007
  • The effect of Ca addition on the microstructure evolution and deformation behavior of AZ31 magnesium alloy produced by hot extrusion was investigated. For this purpose, Ca was added into AZ31 melts to the level of 0.7 and 2.0 wt.% Ca. Then, AZ31 base alloy and Ca modified AZ31 alloys were extruded at $383^{\circ}C$. Ca added alloys showed finer grain size and increased hardness value rather than AZ31 base alloy. After isothermal hot compression, the shape of tested specimen exhibited a noticeable anisotropy due to the crystallographic texture effect. The ratio of major and minor axes of ovality was not directly related to test condition and Ca amount. Flow stress level increases with the increase of Ca addition at temperature below $300^{\circ}C$ because of fine microstructure. However, at high temperature and low strain rate region ($400^{\circ}C$ and $10^{-3}s^{-1}$), reverse tendency was observed since main deformation mechanism changes from dislocation slip to grain boundary sliding or diffusional process at high temperature.

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Stress concentration factors test of reinforced concrete-filled tubular Y-joints under in-plane bending

  • Yang, Jun-fen;Yang, Chao;Su, Ming-zhou;Lian, Ming
    • Steel and Composite Structures
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    • v.22 no.1
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    • pp.203-216
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    • 2016
  • To study the stress concentration factors (SCFs) of concrete-filled tubular Y-joints subject to in-plane bending, experiments were used to investigate the hot spot stress distribution along the intersection between chord and brace. Three concrete-filled tubular chords forming Y-joints were tested with different reinforcing components, including doubler-plate, sleeve, and haunch-plate reinforcement. In addition, an unreinforced joint was also tested for comparison. Test results indicate that the three different forms of reinforcement effectively reduce the peak SCFs compared with the unreinforced joint. The current research suggests that the linear extrapolation method can be used for chords, whereas the quadratic extrapolation method must be used for braces. The SCF is effectively reduced and more evenly distributed when the value of the axial compression ratio in the chord is increased. Furthermore, the SCFs obtained from the test results were compared to predictions from some well-established SCF equations. Generally, the predictions from those equations are very consistent for braces, but very conservative for concrete-filled chords.

Flow Stress of A16061 at Elevated Temperature and Its Application to Forging Simulation for verification (Al6061의 고온변형특성 및 단조 시뮬레이션 적용을 통한 검증)

  • Eom, J.G.;Jang, S.M.;Lee, M.C.;Jung, S.J.;Park, Geon-Hyeong;Gwak, Yang-Seop;Joun, M.S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.10a
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    • pp.474-477
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    • 2009
  • In this paper, flow stress of Al6061 is obtained by compression test in the range of temperature from $300^{\circ}C$ to $550^{\circ}C$ and effective strain-rate from 0.1/s to 20.0/s. The flow stress information is used to simulate an aluminum hot forging process. Non-isothermal simulation is carried out by a rigid-thermoviscoplastic finite element method. The predictions are compared with the experiments in terms of the deformed shape of material.

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The Compressive Deformation Behavior of Nanocrystalline Al-5at.%Ti Alloy Prepared by Mechanical Alloying at Low Temperature (저온 기계적 합금화한 nanocrystalline Al-5at.%Ti 합금의 압축변형거동)

  • 정경화;오영민;김선진
    • Journal of Powder Materials
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    • v.6 no.4
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    • pp.277-285
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    • 1999
  • Mechanical properties of nanocrystalline Al-5at.%Ti alloy were investigated through high temperature compression test. Al-5at.%Ti nanocrystalline metal powders, which had finer and more equiaxed shape than those produced at room temperature, were produced by mechanical alloying at low temperature. The powders were successfully consolidated to 99fo of theoretical density by vacuum hot pressing. XRD and TEM analysis revealed that $Al_3Ti$ intermetallic compounds formed inside powders and pure Al region with coarse grains formed between powders, especially at triple junction. Mechanical properties in terms of hardness and strength were improved by grain size refinement, but ductility decreased presumably due to the formation of the weak interfaces between Al pool and powders.

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Plastic Deformation Behavior of Al6061 depending on Heat Treatment Condition (연속주조 Al6061 합금의 열처리에 따른 소성변형거동)

  • Park J. H.;Kwon Y. N.;Lee Y. S.;Lee J. H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.05a
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    • pp.127-130
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    • 2004
  • In the recent years, lightweight components fabricated with aluminum alloys have been applied into building the automobiles. Among the several competing fabrication methods, hot forging is taken as the most reliable technique to produce suspension parts such as control arms. Generally, Al forging products have been used widely for the aircraft building with the extruded stock as a starting material. For the economical base, however, the cast stocks turn to be as the forging stocks recently after a continuously casting technique was developed to produce quite a uniform microstructure enough to use for the forging process. Even more, there is a tendency to omit the homogenization step before forging, which is considered to be an indispensable process for all kinds of Al alloy, In the present study, a series of compression test was carried out to find out how the cast structure and the following heat treatments influence the deformation behavior, that is, forging characteristic.

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High Temperature Deformation Behavior of Beta-gamma TiAl Alloy (Beta-gamma TiAl 합금의 고온변형거동)

  • Kim, J.S.;Kim, Y.W.;Lee, C.S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2006.05a
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    • pp.429-433
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    • 2006
  • High Temperature deformation behavior of newly developed beta-gamma TiAl alloy was investigated in this study. The optimum processing condition was investigated with the aid of Dynamic Materials Model (DMM). Processing maps representing the efficiency of power dissipation for microstructural evolution and instability were constructed utilizing the results of hot compression test at temperatures ranging from $1000^{\circ}C$ to $1200^{\circ}C$ and strain rate ranging from $10^{-4}/s$ to $10^2/s$. The Artificial Neural Network (ANN) simulation was adopted to consider the deformation heating. With the help of processing map and microstructural analysis, the optimum processing condition was presented and the role of $\beta$ phase was also discussed in this study.

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Finite Element Analysis of Porthole Extrusion Process for Al Suspension Arm (서스펜션 암의 포트홀 다이 압출공정 유한요소 해석)

  • Joe, Y.J.;Lee, S.K.;Kim, B.M.;Oh, K.H.;Park, S.W.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2006.05a
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    • pp.247-250
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    • 2006
  • The growing demand for more fuel-efficient vehicles to reduce energy consumption and air pollution is a challenge for the automotive industry. The characteristic properties of aluminum, high strengrth stiffness to weight ratio, good formability, good corrosion resistence, and recycling potential make it the ideal candidate to replace heavier materials in the car to respond to the weight resuction demand within the automotive industry. In this paper, A series of compression test was carried out to find the flow stress of A6082 at 300, 400 and $500^{\circ}C$, then we tried to estimate weldability, extrusion load and effective stress of die in the aluminum extrusion process through the 3D FE simulation at non-steady state for aluminum automotive parts.

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The High Temperature Deformation Behavior of Ductile Cast Iron (구상 흑연 주철의 고온 변형 거동)

  • Yoo, Wee-Do;Na, Young-Sang;Lee, Jong-Hoon
    • Journal of Korea Foundry Society
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    • v.22 no.1
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    • pp.11-16
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    • 2002
  • Hot deformation behavior of GCD-50 cast iron has been investigated by employing the compressive test. Phenomenological deformation behaviors, which were modeled based on the dynamic materials model and the kinetic model, have been correlated with the microstructural change taken place during compression. Microstructural investigation revealed that the adiabatic shear band caused by the locallized deformation was taken place in low temperature and high strain rate. On the other hand, the wavy and curved grain boundaries, which repersent the occurrence of dynamic microstructure change such as dynamic recovery and dynamic recrystallization, were observed in high temperature and low strain rate. Deformation model based on hyperbolic sine law has also been suggested.

Cure Characteristics, Mechanical Property and Ozone Resistance of Natural Rubber/Bromo Isobutylene Isoprene Rubber Blend

  • Choi, Im Cheol;Lee, Won-Ki;Park, Chan Young
    • Elastomers and Composites
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    • v.53 no.3
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    • pp.168-174
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    • 2018
  • Natural rubber (NR) and bromo-isobutylene-isoprene rubber (BIIR) were compounded with other formulation chemicals through polymer blending via a mechanical mixing method. After rubber vulcanization by hot-press compression molding, the cure characteristics, mechanical properties, and ozone resistance of the NR/BIIR blends were measured. As the BIIR content increased, the maximum torque of the blends decreased, while the optimum cure time and scorch time tended to increase. Furthermore, the hardness of the blends increased with increasing BIIR content, reaching the maximum value at 75 wt% BIIR, and decreased with a further increase in the BIIR loading. The tensile strength and elongation at break decreased with an increase in the BIIR content, reaching the minimum value at 75 wt% BIIR, and increased with a further increase in the BIIR content. In the ozone resistance test, cracks were not generated when the BIIR content was more than 75 wt%.

A Study on Development of Model Materials Showing Similar Flow Characteristics of Hot Mild Steel at Various Temperatures (고온 연강 유동특성을 상사하는 모델재료 개발에 관한 연구)

  • 이종헌;김영호;배원병;이원화
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.5
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    • pp.1161-1171
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    • 1993
  • Model materials are developed to achieve similarity of flow patterns for mild steels in forming processes at high temperatures. The model materials consist of pure plasticine and one or two additives such as resin and lanolin. To verify the similarity of flow patterns between physical modeling and compression of mild steels at high temperatures, ring and compression tests have been carried out with the developed-model materials at various strain rates, temperatures and lubricants. The test results are in good agreement with the flow patterns obtained from upsetting of a mild steel at high temperatures.