• Title/Summary/Keyword: Hot Rolled

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냉연 강판의 폭방향 판두께 제어 기술

  • 배원형;박해두;최재찬
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1993.10a
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    • pp.512-517
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    • 1993
  • The cold rolled strip meets continuously rising demands on the less deviation of thickness at the width direction of their rolled products. Especially, the special interest has been to find the methods to reduce the edge drop which influences seriously on the yield losses and the quality of the rolled products. In this study, the influence of hot coils on the thickness profile of cold rolled strip was analyzed. For obtainint the tapered work roll shig\ft conditions, the thermal crown and the flattening between the work roll and the strip were calculated, and the main parameters which have mostly effects on the edge drop were simulated. Also the obtained conditions from the simulation were applied to Tandem Cold Rolling Mill to investigate the change of the edge drop and the crown ratio depending on the amount of work roll taper and the length of contact of taper. The results of the application led to better thickness profile than conventional one.

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Development of quality monitoring system using thickness gauge, width gauge, themometer for a rolling operation in hot rolling mill plant (열연공장의 압연공정 두께계 폭계 온도계를 이용한 품질모니터링 시스템 개발)

  • Joo, Jong-Yul;Oh, Jae-Chul
    • The Journal of the Korea institute of electronic communication sciences
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    • v.11 no.4
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    • pp.387-394
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    • 2016
  • Today, hot rolled mill plant are currently operating 24 hours a day. The main processes of hot-rolled steel mill are Reheating Furnace, Roughing Mill, Fishing Mill and the Down Coiler. In the process checking over the thickness and width of rolled material, temperature control is an important factor. It is quite often the cause of the work breakdown and find a bad elements for product. After the shipping out the product, when a claim occurs requires an investigation. In each process of the conventional thickness gauge, width, and thermometer. Operation by an independent data acquisition and this monitoring is problematic and straining of the operator. The monitoring process the data of each function and incorporate monitoring results can also check future work. The installation of this system will improve our efficiency and productivity. In the rolling process by developing more efficient operating quality monitoring system, this will be made possible.

Effect of Thermomechanical Process on Mechanical Property and Microstructure of 9Cr-1Mo Steel (열간가공이 9Cr-1Mo강의 기계적 성질과 미세조직에 미치는 영향)

  • Kim, Jun-Hwan;Baek, Jong-Hyuk;Han, Chang-Hee;Kim, Sung-Ho;Lee, Chan-Bock;Na, Kwang-Su;Kim, Seong-Ju
    • Korean Journal of Metals and Materials
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    • v.47 no.10
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    • pp.621-628
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    • 2009
  • Thermomechanical processes were carried out to evaluate their effects on the mechanical and the microstructural property of a ferritic-martensitic steel. Modified 9Cr-1Mo steels were hot-rolled at a temperature of either $780^{\circ}C$ or $850^{\circ}C$ after normalizing at $1050^{\circ}C$ and then were air-cooled. Continuous annealing at $850^{\circ}C$ for 2 hours immediately after the hot rolling was also performed and they were compared to the specimens without thermomechanical process. The result showed that there were little differences between the hot rolled specimens in terms of the precipitation density and size. However, V content inside the MX precipitates increased in the case of the specimen rolled at $850^{\circ}C$. The application of the continuous annealing induced coarsening of the Nb-rich MX precipitation as well as an increase in the amount of V-rich MX precipitation, which is expected to enhance high temperature mechanical properties of the ferritic-martensitic steel.

Finite Element Analysis of the Hot Rolled Cladding for the Ni-based Superalloy/steel Corrosion-resistant Alloy (CRA) Plate (니켈 기반 초합금 클래드 판재의 열간 압연 제조 공정 유한요소해석)

  • C. Kim;S.J. Bae;H. Lee;H.J. Bong;K.S. Lee
    • Transactions of Materials Processing
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    • v.33 no.3
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    • pp.208-213
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    • 2024
  • Ni-based superalloys have exceptional performance in high-temperature strength, corrosion resistance, etc, and it has been widely used in various applications that require corrosion resistance at high-temperature operations. However, the relatively expensive cost of the Ni-based superalloys is one of the major hurdles. The corrosion-resisted alloy(CRA) clad materials can be a cost-effective solution. In this study, finite element analysis of the hot rolling process for manufacturing of the Alloy 625/API X65 steel CRA clad plates is conducted. The stress-strain curves of the two materials are measured in compressive tests for various temperature and strain rate conditions, using the Gleeble tester. Then, strain hardening behavior is modeled following the modified Johnson-Cook model. Finite element analysis of the hot rolled cladding process is performed using this strain rate and temperature dependent hardening model. Finally, the thickness ratio of the CRA and base material is predicted and compared with experimental values.

Inelastic lateral-distortional buckling of continuously restrained rolled I-beams

  • Lee, Dong-Sik;Bradford, Mark A.
    • Steel and Composite Structures
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    • v.2 no.4
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    • pp.297-314
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    • 2002
  • An energy method of analysis is presented which can be used to study the inelastic lateral-distortional buckling of hot-rolled I-sections continuously restrained at the level of the tension flange. The numerical modelling leads to the incremental and iterative solution of a fourth-order eigenproblem, with very rapid solutions being obtainable, so as to enable a study of the factors that influence the strength of continuously restained I-beams to be made. Although hot-rolled I-sections generally have stocky webs and are not susceptible to reductions in their overall buckling loads as a result of cross-sectional distortion, the effect of elastic restraints, particularly against twist rotation, can lead to buckling modes in which the effect of distortion is quite severe. While the phenomenon has been studied previously for elastic lateral-distortional buckling, it is extended in this paper to include the constitutive relationship characteristics of mild steel, and incorporates both the so-called 'polynomial' and 'simplified' models of residual stresses. The method is validated against inelastic lateral-torsional buckling solutions reported in previous studies, and is applied to illustrate some inelastic buckling problems. It is noted that over a certain range of member slenderness the provisions of the Australian AS4100 steel standard are unconservative.

Superconducting high gradient magnetic separation for magnetic substance at sludge powder of hot rolled coolant

  • Kwon, Jun-Mo;Ha, Dong-Woo;Kim, Tae-Hyung;Cho, Mun-Dak;Choi, Woo-Hyuk
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2009.06a
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    • pp.353-353
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    • 2009
  • It is an important task to construct a recycling society with a low damage on the environment in our century. Magnetic separation is expected to be applied for the industrial waste treatment as an important supporting technology. In the magnetic separation of dry condition, the cohesive force between particles is strong compared with that in the wet condition's magnetic separation. The use of high magnetic field by the superconducting magnet enhances the powder's magnetic substance capture ability of the magnetic separation. In this study, the POSCO's coolant sludge of hot rolled steel was used for the superconducting magnetic separation of dry condition. Cryo-cooled NB-Ti superconducting magnet with 100 mm room temperature bore and 600 mm of height was used for magnetic separator.

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A Study on the Variation of the Mechanical Properties and Mode of the Hot-Rolled Mild Stell plate under Fatigue Loading (피로 하중을 받는 열간 압연 연강판재의 기계적 성질과 모우드 변화에 관한 연구)

  • Kim, Hak-Yoon;Lee, Seong-Ho
    • Journal of the Korean Society for Heat Treatment
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    • v.8 no.4
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    • pp.326-332
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    • 1995
  • Using natural frequency measurement method, which is one of NDT method, natural frequency of the hot-rolled mild steel plate(specimen) under fatigue loading was measured. Between the degradation of the specimen under fatigue loading and the variation of the natural frequency of the specimen was investigated. As a result, the degradation of the specimen was described and monitored as variation of natural frequency of specimen. The natural frequency of specimen decreased gradually under fatigue loading. This means the variation of material properties of specimen. Especially. It means the variation of Young's modulus of specimen.

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Inelastic distortional buckling of hot-rolled I-section beam-columns

  • Lee, Dong-Sik
    • Steel and Composite Structures
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    • v.4 no.1
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    • pp.23-36
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    • 2004
  • The inelastic lateral-distortional buckling of doubly-symmetric hot-rolled I-section beam-columns subjected to a concentric axial force and uniform bending with elastic restraint which produce single curvature is investigated in this paper. The numerical model adopted in this paper is an energy-based method which leads to the incremental and iterative solution of a fourth-order eigenproblem, with very rapid solutions being obtained. The elastic restraint considered in this paper is full restraint against translation, but torsional restraint is permitted at the tension flange. Hitherto, a numerical method to analyse the elastic and inelastic lateral-distortional buckling of restrained or unrestrained beam-columns is unavailable. The prediction of the inelastic lateral-distortional buckling load obtained in this study is compared with the inelastic lateral-distortional buckling of restrained beams and the inelastic lateral-torsional buckling solution, by suppressing the out-of-plane web distortion, is published elsewhere and they agree reasonable well. The method is then extended to the lateral-distortional buckling of continuously restrained doubly symmetric I-sections to illustrate the effect of web distortion.

Effects of Ti on Mechanical Property and Damping Capacity in Hot-rolled Fe-17%Mn Alloy (열간압연한 Fe-17wt%Mn 합금의 기계적 성질과 진동감쇠능에 미치는 티타늄 첨가의 영향)

  • Kim, Tai-Hoon;Kim, Jung-Chul
    • Journal of Korea Foundry Society
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    • v.29 no.2
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    • pp.59-63
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    • 2009
  • Effects of Ti on damping capacity and mechanical properties are investigated in hot rolled Fe-17%Mn alloy. The existing damping alloy with Fe-Mn binary system was limited the use by high production cost, however in case of using scrap iron instead of pure iron although the content of carbon is higher it is possible to be applied wider field especially construction items because the production cost is lower. However, the excellent specific damping capacity is dropped due to the high content of carbon, we developed advanced type of damping alloy included Ti. TiC is formed with added Ti and it holds the specific damping capacity similar to existing damping alloy. The effect of Ti on damping capacity is found to be beneficial in carbon-containing alloy, which is attributed to the depletion of carbon solute due to the formation of TiC.

A Study on a Way of Cutting Force Analysis in Drilling a Steel Sheet (강판의 드릴가공에 대한 절삭력 해석방법에 관한 연구)

  • 김민호;신형곤;김태영
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.05a
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    • pp.882-885
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    • 2000
  • The machinability of material was evaluated using high speed steel drill on hot-rolled high strength steel. Cutting resistance and tool wear were investigated by drilling experimentation. When the steel-board specimens were drilled in industrial condition, the relationship between average of thrust and cutting resistance was random because of slip of chuck and strain of workpiece. The primary objective of this study is to develop the strategy of analysis that can detect drilling states in industrial condition and such strategy is programmed with visual C++. The developed program can analyze thrust of initial rising zone. The result is obtained that thrust of rising zone is closely related to tool wear in despite of industrial condition.

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