• 제목/요약/키워드: Hot Compression Deformation Behavior

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공구강의 고온 변형 거동 예측을 위한 모델 비교 연구 (Comparison Study of Prediction Models for Hot Deformation Behavior of Tool Steel)

  • 김근학;박동성;전중환;이민하;이석재
    • 열처리공학회지
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    • 제31권4호
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    • pp.180-186
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    • 2018
  • High temperature flow behaviors of Fe-Cr-Mo-V-W-C tool steel were investigated using isothermal compression tests on a Gleeble simulator. The compressive test temperature was varied from 850 to $1,150^{\circ}C$ with the strain rate ranges of 0.05 and $10s^{-1}$. The maximum height reduction was 45%. The dynamic softening related to the dynamic recrystallization was observed during hot deformation. The constitutive model based on Arrhenius-typed equation with the Zener-Hollomon parameter was proposed to simulate the hot deformation behavior of Fe-Cr-Mo-V-W-C steel. An artificial neural network (ANN) model was also developed to compare with the constitutive model. It was concluded that the ANN model showed more accurate prediction compared with the constitutive model for describing the hot compressive behavior of Fe-Cr-Mo-V-W-C steel.

Ti-6Al-4V 합금의 미세조직에 따른 정적 및 동적 변형에 관한 연구 (The Effect of Microstructure on the Static and Dynamic Deformation Behavior of Ti-6Al-4V Alloy)

  • 이동근;이유환;이성학;허선무;이종수
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2001년도 추계학술대회 논문집
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    • pp.277-280
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    • 2001
  • The effects of a -phase morphology on the static and dynamic deformation behavior of a Ti-6Al-4V alloy was investigated in this study. Static tension test, static and dynamic tension test and hot compression test were conducted on three microstructures of Ti-6Al-4V alloy, i.e., equiaxed, widmanstatten and bimodal microstructures. Fracture surfaces of all three microstructures represented ductile fracture appearance, though the formation of adiabatic shear bands was noticed at dynamic torsion test. The susceptibility of forming adiabatic shear bands was greatest in the equiaxed microsoucture and lowest in the bimodal microstructure, which was evidenced by hot compression test.

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변형가시화법을 이용한 열간 축대칭 평금형 압출의 실험적 해석 (An Experimental Analysis for Axisymetric Hot Extrusion Through Square Dies Using Visioplasticity Method)

  • 엄태복;한철호
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1995년도 춘계학술대회논문집
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    • pp.107-113
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    • 1995
  • To investigate the behavior of platic deformation inaxisymmetric hot extrusion through square dies, the physical modelling with the plasticine as a model material is carried out at the room temperature. Some mechanical properties of the model material are determined by compression and ring compression tests. Visioplasticity method using experimetal grid distortion is introduced to anlayze the plastic flow, strain rate and strain distribution.

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Ti-6Al-4V 합금의 고온변형거동 규명 (Characterization of Hot Deformation Behavior of Ti-6Al-4V Alloy)

  • 염종택;김두현;나영상;박노광
    • 소성∙가공
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    • 제10권4호
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    • pp.347-354
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    • 2001
  • Compression tests were carried out to investigate the hot-deformation behavior of Ti-6Al-4V alloy in the temperature range of $915^{\circ}C$ to $1015^{\circ}C$ and the strain rate range of $10^{-3}s^{-i}$ to $10s^{-1}$. Under the given test conditions, the hot-deformation of Ti-6Al-4V alloy was mainly led by dynamic recovery rather than by dynamic recrystallization. The activation energy for the plastic deformation in $\alpha+\beta$ field was about 894 kJ/mol and $\beta$ field was 332kJ/mo1. Processing map for hot working are developed on the basis of the variations of efficiency of power dissipation($\eta$=2m/m+1) and flow instability criterion using the dynamic material model. The optimum process condition in the ($\alpha+\beta$) field was obtained at the temperature ranges of $930^{\circ}C$ to $955^{\circ}C$$^{\circ}C$ and a strain rate of $10^{-3}s{-1}$.

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Ti-6Al-4V합금의 비틀림 및 압축변형에 따른 고온변형거동 고찰 (Investigation of High Temperature Deformation Behavior in Compression and Torsion of Ti-6Al-4V Alloy)

  • 염종택;정은정;김정한;홍재근;박노광;이종수
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2008년도 춘계학술대회 논문집
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    • pp.435-438
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    • 2008
  • High temperature deformation of Ti-6Al-4V alloy with a lamellar colony microstructure was investigated by hot compression and torsion tests. The torsion and compression tests were carried out under a wide range of temperatures and strain rates with true strain up to 2 and 0.7, respectively. The processing maps were generated on the basis of compression and torsion test data and using the principles of dynamic materials modeling (DMM). The shapes of the strain-stress curves in alpha-beta region and processing maps obtained on the two different tests have been compared with a view to evaluate the effect of the microstructure evolution on the flow softening behavior of Ti-6Al-4V alloy with a lamellar colony microstructure.

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열간 압연에서 2단 사이징 프레스 금형에 의한 슬래브의 변형거동 예측 (Deformation Behavior of Slab by Two-Step Sizing Press in a Hot Strip Mill)

  • 이상호;김동환;변상민;박해두;김병민
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2005년도 춘계학술대회 논문집
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    • pp.432-435
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    • 2005
  • Extensive width reduction of slabs is an important technology to achieve continuous production between the steelmaking and hot rolling processes. Conventionally, a vertical roll process has been used to achieve extensive width reduction. However, it is impossible to avoid the defects such as dog-bone, fish tail and camber. The deformation behavior in the width sizing process is more favorable than that in conventional vertical rolling edger, i.e. the material better flows toward the center of slab. This study is carried out to investigate the deformation of slab by two-step sizing press. The FE-simulation is utilized to predict plastic deformation mode in compression by a sizing press of slabs far hot rolling. In this paper, the various causes of the asymmetrical rolling phenomena are mentioned for the purpose of understanding of rolling conditions. Analytical results of slab-deformation by sizing press are presented below in this study.

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Ni계 초내열합금 NIMONIC 80A의 고온변형거동 (High Temperature Deformation Behavior of a NIMONIC 80A Ni-based Superalloy)

  • 하민철;황시우;김종수;김철유;박경태
    • 소성∙가공
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    • 제22권5호
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    • pp.258-263
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    • 2013
  • The deformation behavior of NIMONIC 80A was studied in the high temperature range of $900{\sim}1200^{\circ}C$ and for strain rates varying between 0.02 and $20s^{-1}$ via the hot compression test. Processing maps for hot working were constructed on the basis of the power dissipation efficiency using a dynamic material model. The results showed that the strength during hot compression increased with increasing strain rate and decreasing temperature. At low strains, the processing map of NIMONIC 80A did not reveal any instability domain regardless of the strain rate and temperature. However, at high strains, the processing map exhibited an instability domain at a low strain rate of $0.2s^{-1}$ and within a temperature range of $900{\sim}960^{\circ}C$. In the instability domain, the deformed microstructure exhibited shear bands and carbide precipitation while, in the safe domain, full recrystallization occurred.

베어링강의 고온변형 특성에 관한 연구 (A Study on Hot Deformation Behavior of Bearing Steels)

  • 문호근;이재성;유선준;전만수
    • 대한기계학회논문집A
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    • 제27권4호
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    • pp.614-622
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    • 2003
  • In this paper, the stress-strain curves of bearing steels at hot working conditions are obtained by hot compression test with a computer controlled servo-hydraulic Gleeble 3800 testing machine and elongations and reductions of area of the bearing steels are also obtained by hot tensile test with a Gleeble 1500 testing machine. Experiments are conducted under the various strain-rates and temperatures and their results are used to obtain the flow stress information. A rigid thermo-viscoplastic finite element method is applied to the multi-stage hot forging process in order to predict temperature distribution of workpiece. The experimental results and the analysis results are used to obtain an optimal hot forging condition.

자동차 휠용 6061 Al합금의 단조 및 T6 열처리 전후의 미세조직과 기계적 특성 평가 (Evaluation of Mechanical Property and Microstructure of Forged and T6-treated 6061 Aluminum Alloy Wheel)

  • 이지혜;정헌수;염종택;김정한;박노광;이용태;이동근
    • 소성∙가공
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    • 제16권5호통권95호
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    • pp.354-359
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    • 2007
  • Effects of forging and mechanical properties of 6061 aluminum alloy wheel for automobiles were investigated in the present study. Microstructural and tensile characteristics of automobile wheel after hot forging process using dynamic screw press were analyzed to evaluate effect of metal flow on mechanical properties. The results showed advanced mechanical properties of 6061 alloy wheel because of $Mg_2Si$ precipitation by T6, elongated grain by forging, and work hardening by dense metal flow, etc. Hot compression tests were conducted in order to characterize high temperature compression deformation behaviors and microstructural variation in the range of $300{\sim}450^{\circ}C$, in the strain rate range of $10^{-3}{\sim}10^1\;sec^{-1}$. As strain rate increased, maximum compression stress increased but it was shown the reverse linear relation between temperature and maximum stress irrelevant to strain rate variation. On the other hand, temperature and yield stress didn't have any linear relation and its relation showed big deviation by a function of strain rate and test temperature.

Al-5wt%Mg 합금의 고온변형특성과 동적재결정 거동에 관한 연구 (A Study on the Hot Deformation Behavior and Dynamic Recrystallization of Al-5wt%Mg Alloy)

  • 황원주;조종래;배원병;강석봉
    • 한국정밀공학회지
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    • 제16권6호
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    • pp.183-189
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    • 1999
  • A numerical analysis was performed to predict flow curves and dynamic recrystallization behaviors of Al-5wt%Mg alloy on the basis of results of hot compression tests. The hot compression tests were carred out in the ranges of 350 ~ 500 ${^\circ}C$ and 5 ${\times}{10^-3}$ ~ 3 ${\times}{10^0}$/sec to obtain the Zener-Hollomon parameter Z. The modelling equation for flow stress was a function of strain, strain rate, temperature. The influence of these variables was quantifield using the Zener-Hollomon parameter. In the modelling equation, the effects of strain hardening and dynamic recrystallization were taken into consideration. Therefore, the modelling stress-strain curves of Al-5wt%Mg alloy were in good agreement with experimental results. Finally, the dynamic recrystallization kinetics were illustrated through the inspection of microstructure after deformation.

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