• Title/Summary/Keyword: Horizontal/Vertical Slide

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Development of the Wheel Disc Spinning Machine (휠 디스크 스피닝 성형기 개발)

  • Kang, Jung-Sik;Kang, E-Sok;Lee, Hang-Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.6
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    • pp.58-65
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    • 1999
  • The spinning machine has been developed for a bus and truck wheel disc which is manufactured by spinning process method. This machine has the mechanical structure with bed, 2-column, cross head, 2-vertical slide, 2-horizontal slide with forming roller, clamp slide and main spindle similar to large size vertical lathe. Main spindle attached the mandrel is rotated about 500rpm drived by 280kW power DC motor, and a rotating black material pressed on the mandrel with the clamp slide is spinformed by 2-forming rollers which are attached inner end of the 2-horizontal slides. The 2-vertical and 2-horizontal slides are actuated by the hydraulic cylinder which is controlled by the servo valve individially, and these servo valves are controlled by control signal of the CNC controller which is computed with position signal feedbacked from the encoder sensor. The developed machine can manufacture wheel disc of various section profile without mandrel change because section profile is easily modified using program editing in the CNC controller processor. The wheel disc manufactured by spinning process method has many advantages that the endurance is increased by 2 times and the weight is decreased by 30% compared with a conventional disc.

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Seismic responses of a free-standing two-story steel moment frame equipped with a cast iron-mortar sliding base

  • Chung, Yu-Lin;Kuo, Kuan-Ting;Nagae, Takuya;Kajiwara, Koichi
    • Earthquakes and Structures
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    • v.17 no.3
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    • pp.245-256
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    • 2019
  • An experimental study was conducted to evaluate the dynamic behavior of a free-standing frame equipped with a movable base system using cast iron and mortar as the bearing materials. The preliminary friction test indicated that a graphite layer developed on the interface and exhibited stable friction behavior. The friction coefficient ranged from 0.33 to 0.36 when the applied normal compression stress ranged from 2.6 to 5.2 MPa. The effect of the variation of normal compression stress would be small. Shaking table tests on the free-standing frame showed that rock, slide, and rock-slide responses occurred. The cumulative slide distance reached 381 mm under JMA Kobe wave excitation; however, only a few cyclic slides occurred at the same locations along the moving track. Most surfaces sustained single slides. Similar results can be observed in other shaking conditions. The insufficient cyclic sliding and significant rocking resulted in a few graphite layers on the mortar surfaces. Friction coefficients were generally similar to those obtained in the preliminary friction tests; however, the values fluctuated when the rocking became significant. The collisions due to rocking caused strong horizontal acceleration responses and resulted in high friction coefficient. In addition, the strong horizontal acceleration responses caused by the collisions made the freestanding specimen unable to reduce the input horizontal acceleration notably, even when slippage occurred. Compared with the counterpart fixed-base specimen, the specimen equipped with the iron-mortar base could reduce the horizontal acceleration amplification response and the structural deformation, whereas the vertical acceleration response was doubled due to collisions from rocking.

Design and Manufacture of Composite Machine Tool Structures for High Speed Milling Machines (고속 밀링 머신용 복합재료 이송부의 설계와 제작)

  • 서정도;김학성;김종민;최진경;이대길
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2002.05a
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    • pp.223-226
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    • 2002
  • To maximize the productivity in machining molds and dies, machine tools should operate at high speeds. However, the productivity of mold manufacturing has not increased significantly because CNC milling machines have massive slides, which do not allow rapid acceleration and deceleration during the frequent starts/stops encountered in machining molds and dies. This paper presents the use of composites for these slides to overcome this limitation. The vertical and horizontal slides of a large CNC machine were constructed by bonding high-modulus carbon-fiber epoxy composite sandwiches to welded steel structures using adhesives. These composite structures reduced the weight of the vertical and horizontal slides by 34% and 26%, respectively, and increased damping by 1.5 to 5.7 times without sacrificing the stiffness. Without much tuning, this machine had a positional accuracy of $\pm5\mu\textrm{m}$ per 300 m of the slide displacement.

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Geometric error assessment system for linear guideway using laser-photodiodes (레이저-수광소자를 이용한 선형 이송측의 기하학적 오차측정 시스템)

  • Pahk, H.J.;Chu, C.N.;Hwang, S.W.
    • Journal of the Korean Society for Precision Engineering
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    • v.11 no.5
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    • pp.180-188
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    • 1994
  • Error assessment and evaluation for machine for machine tool slides have been considered as essential tools for improving accuracy. In this paper, a computer aided measurement technique is proposed using photo pin diodes of quadrant type and laser source. In thedeveloped system, three photo diodes are mounted on a sensor mounting table, and the sensored signal is processed by specially designed signal conditioner to give fine resolution with minimum noise. A micro computer inputs the processed signal, and the geometric errors of five degree of freedoms are successfully evaluated. Pitch, roll, yaw, vertical and horizontal straightness errors are thus assessed simultaneously for a machine tool slide. Calibration techniques such as optics calibration, photo diode calibration are proposed and implemented, giving precise calibration for the measurement system. The developed system has been applied to a practical machine tool slide, and has been found as one of efficient and precise technique for machine tool slide.

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Two-dimensional deformation measurement in the centrifuge model test using particle image velocimetry

  • Li, J.C.;Zhu, B.;Ye, X.W.;Liu, T.W.;Chen, Y.M.
    • Smart Structures and Systems
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    • v.24 no.6
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    • pp.793-802
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    • 2019
  • The centrifuge model test is usually used for two-dimensional deformation and instability study of the soil slopes. As a typical loose slope, the municipal solid waste (MSW) landfill is easy to slide with large deformation, under high water levels or large earthquakes. A series of centrifuge model tests of landfill slide induced by rising water level and earthquake were carried out. The particle image velocimetry (PIV), laser displacement transducer (LDT) and marker tracer (MT) methods were used to measure the deformation of the landfill under different centrifugal accelerations, water levels and earthquake magnitudes. The PIV method realized the observation of continuous deformation of the landfill model, and its results were consistent with those by LDT, which had higher precision than the MT method. The deformation of the landfill was mainly vertically downward and increased linearly with the rising centrifugal acceleration. When the water level rose, the horizontal deformation of the landfill developed gradually due to the seepage, and a global slide surface formed when the critical water level was reached. The seismic deformation of the landfill was mainly vertical at a low water level, but significant horizontal deformation occurred under a high water level. The results of the tests and analyses verified the applicability of PIV in the two-dimensional deformation measurement in the centrifuge model tests of the MSW landfill, and provide an important basis for revealing the instability mechanism of landfills under extreme hydraulic and seismic conditions.

The Optial Illusion Effect of Clothing Design Line on Body Type (의복디자인의 선이 체형에 미치는 착시효과)

  • Ryu, Jeong A;Yim, Won Ja
    • Journal of the Korean Society of Clothing and Textiles
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    • v.17 no.3
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    • pp.475-490
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    • 1993
  • Even though modem ideal body type is rather tall and slim one, most of women don't coincide with it exactly. The objective of this research was to study the optical illusion effect of clothing design line so that average Korean women can approach the modern ideal body type. This research also tried to show the more scientific method to make stimulus by computer simulation and to present quantitative data. For the experiment, 9 design variables were selected from design principal book as follows : waistline level, skirt length, horizontal line emphasis, vertical line emphasis. princess line, vertical stripe, horizontal stripe, diagonal stripe. Each variable was divided into 4 levels so that 36 experimental designs were made. Visual stimuli which same model was wearing each design were recreated by the CAD system. These were given to evaluating panels through slide projecter. Then panels compared experimental design with basic design by 'tall effect' and 'slim effect', All the data from the experiment were analyszed by ANOVA and DUNCAN test for multiple comparison to study significance, direction(positive or negative), degree, proper extent of optical illusion effect. The result showed that some designs have optical illusion effect to make better look. In addition, it proved that the stronger design variable does not mean the more optical illusion effect and there was proper extent which produce the best illusion effect in each design variable.

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Design of Hydraulic & Control System for the Disc Spinning Machine (디스크 스피닝 성형기의 유압 및 제어시스템 설계)

  • Gang, Jung-Sik;Park, Geun-Seok;Gang, E-Sok
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.9
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    • pp.157-165
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    • 2002
  • The design of hydraulic & control system has been developed for the disc spinning machine. The hydraulic system has been designed in the overall system including the vertical & horizontal slide fur spinning works which are controlled by hydraulic servo valves in right & left side, and the clamping slide for holding & pressing blank material in center during spinning process. Based on the design concept of this hydraulic system, model test experiments for hydraulic servo control system is tested to conform confidence and applying possibility. The control system is introduced with the fuzzy-sliding mode controller for the hydraulic force control reacting force as a disturbance, because a fuzzy controller does not require an accurate mathematical model for the generation of nonlinear factors in the actual nonlinear plant with unknown disturbances and a sliding controller has the robustness & stability in mathematical control algorithm. We conform that the fuzzy-sliding mode controller has a good performance in force control for the plant with a strong disturbance. Also, we observe that a steady state error of the fuzzy-sliding mode controller can be reduced better than those of an another controllers.

Probabilities of initiation of response modes of rigid bodies subjected to base excitations

  • Aydin, Kamil
    • Structural Engineering and Mechanics
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    • v.23 no.5
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    • pp.505-523
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    • 2006
  • An unrestrained plane rigid body resting on a horizontal surface which shakes horizontally and vertically may assume one of the five modes of response: rest, slide, slide-rock, rock, and free flight. The first four are nontrivial modes of motion. It is important to study which one of these responses is started from rest as in most studies it is often assumed that the initial mode is the particular mode of response. Criteria governing the initiation of modes are first briefly discussed. It is shown that the commencement of response modes depends on the aspect ratio of the body, coefficients of static and kinetic friction at the body-base interface, and the magnitude of maximum base accelerations. Considering the last two factors as random variables, the initiation of response modes is next studied from a probabilistic point of view. Type 1 extreme value and lognormal distributions are employed for maximum base excitations and coefficient of friction respectively. Analytical expressions for computing the probability values of each mode of response are derived. The effects of slenderness ratio, vertical acceleration, and statistical distributions of maximum acceleration and coefficient of friction are shown through numerical results and plots.

Fabricating and Observing Electric Conducting Phenomena Called "Anisotropy" of Organic Ultra Thin Films with (N-docosyl pyridinium)-TCNQ(1:2)Complex by the Langmuir-Blodgett Method (Langmuir-Blodgett(LB)법을 이용한 (N-docosyl pyridinium)-TCNQ(1:2)착체 유기 초박막의 제작과 이방성 전기전도 현상)

  • Kang, Hun;Jeong, Soon-Wook;Lee, Won-Jae;Shon, Byoung-Chung;Kang, Dou-Yol
    • Proceedings of the KIEE Conference
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    • 1988.11a
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    • pp.175-178
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    • 1988
  • A film is fabricated by depositing several sliced organic ultra thin films on a slide glass. Both UV-absorbance and the capacitance of a multi - layered organic ultra thin film with (N-docosyl pyridinium)-TCNQ(1:2) complex have a desired value on the condition of well alignment in depositing several layers. Forethermore the conductivity of this film measured by the direction of either horizontal or vertical axis. respectively, is results in a quite different value.

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Elasto-Plastic Analysis on Connections of Precast Large Panel Structures (프리캐스트 대헝판 구조물의 접합부에 관한 탄소성해석)

  • 권택진;박강근;권익노;조강표
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 1993.04a
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    • pp.27-34
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    • 1993
  • Precast large panel structures behave differently form frame and monolithic wall structures under external loads, because of the distinct planes of weakness in the horizontal and vertical joints between panels. These joints may slide and open during shaking, producing large localized changes in the bending and shear stiffness of individual walls. The structural behavior of large precast panel buildings depends on the relative strength and stiffness of the panels and joints. Special modeling are thus required for the analysis of precast panel connections. This study suggests a new analytical modeling and method to obtain the rational estimation of discontinuity and slip movements form the connections of precast large panel structures .

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