• Title/Summary/Keyword: Hole-drilling method

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Laser Drilling System for Fabrication of Micro via Hole of PCB (인쇄회로기판의 미세 신호 연결 홀 형성을 위한 레이저 드릴링 시스템)

  • Cho, Kwang-Woo;Park, Hong-Jin
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.10
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    • pp.14-22
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    • 2010
  • The most costly and time-consuming process in the fabrication of today's multi-layer circuit board is drilling interconnection holes between adjacent layers and via holes within a layer. Decreasing size of via holes being demanded and growing number of via holes per panel increase drilling costs. Component density and electronic functionality of today's multi-layer circuit boards can be improved with the introduction of cost-effective, variable depth laser drilled blind micro via holes, and interconnection holes. Laser technology is being quickly adopted into the circuit board industry but can be accelerated with the introduction of a true production laser drilling system. In order to get optimized condition for drilling to FPCB (Flexible Printed Circuit Board), we use various drill pattern as drill step. For productivity, we investigate drill path optimization method. And for the precise drilling the thermal drift of scanner and temperature change of scan system are tested.

Machine Vision Inspection System of Micro-Drilling Processes On the Machine Tool (공작기계 상에서 마이크로드릴 공정의 머신비전 검사시스템)

  • Yoon, Hyuk-Sang;Chung, Sung-Chong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.6
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    • pp.867-875
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    • 2004
  • In order to inspect burr geometry and hole quality in micro-drilling processes, a cost-effective method using an image processing and shape from focus (SFF) methods on the machine tool is proposed. A CCD camera with a zoom lens and a novel illumination unit is used in this paper. Since the on-machine vision unit is incorporated with the CNC function of the machine tool, direct measurement and condition monitoring of micro-drilling processes are conducted between drilling processes on the machine tool. Stainless steel and hardened tool steel are used as specimens, as well as twist drills made of carbide are used in experiments. Validity of the developed system is confirmed through experiments.

A Study of Determination of Residaul Stress of Through-Hole-Drilling Method on Assumption of Concentrated Force (집중하중 가정에 의한 관통구멍뚫기법의 잔류응력 측정연구)

  • Gang, Mun-Jung;Lee, Yeong-Sin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.4
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    • pp.625-630
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    • 2002
  • To determine the residual stress, concentrated forces instead of distributed stresses, are assumed to be released around the hole drilled through. Concentrated forces are consisted with pairs of concentrated farces which have opposite directions and small distances. Residual stress determination on assumption of concentrated forces is compared numerically with normal method based on Kirsch's solution and proved to be available when released strains are measured at a little distance.

Micro drilling of multi-layer PCB with the use of ultrasonic vibration (초음파진동을 이용한 다층 PCB 기판의 마이크로 드릴링)

  • 장성훈;이선규;원종률;이석우;최헌종
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1853-1856
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    • 2003
  • Multi-layer printed circuit board(PCB) is being used widely for the product with relatively complex circuits such as TV, VTR and FAX. With the rapid enlargement of electronic and IT industry, the hole machining technology on multi-layer PCB is increasingly required to improve. Thus, the micro drilling with ultrasonic vibration can be a good method for hole machining. Unlike conventional drilling, ultrasonic vibration applied drilling introduces less wear and fracture of not only tool but also internal surface of workpiece due to little cutting resistance, thus, machinability can be improved. The experiment is conducted through the comparison between the results of conventional drilling and ultrasonic micro drilling as well as among each results by the variation according to not only feed rate of drill but also amplitude and frequency of ultrasonic vibration. The multi-layer PCB consists of 6 layers and ${\Phi}$0.3 diameter drill was used. As a result, it was found that the state of internal surfaces of holes on multiple layer PCBs is improved by the application of ultrasonic vibration.

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A Study of Electrode Wear Estimation and Compensation for EDM Drill (방전 드릴링에서 전극 소모량 예측 및 보정)

  • Lee, Cheol-Soo;Choi, In-Hugh;Choi, Young-Chan;Kim, Jong-Min;Heo, Eun-Young
    • Journal of Korean Institute of Industrial Engineers
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    • v.39 no.3
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    • pp.149-155
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    • 2013
  • Electric discharging machining (EDM) is commonly adopted to machine the precise and tiny part when it is difficult to meet the productivity and the tolerance by the conventional cutting method. The die-sinking EDM method works well to machine the micro-parts and the perpendicular wall of die and mould, whereas EDM drilling, called super drill, is excellent to machine the deep and narrow hole regardless the material hardness and the hole location. However, the electrode wear is rapid compared to the conventional cutting tool and makes it difficult to control the electrode feeding and to machine precisely. This paper presents an efficient method to estimate the electrode wear using hole pass-through experiment while the stochastic method is used to compensate for the estimation model. To validate the proposed method, the commercial EDM drill machine is used. The experiment result shows that the electrode wear amount can be predicted very precisely.

A Study on Notch Bit System for Controlling Blast Vibration and Over-break in Rock Mass (발파공해 해소 및 여굴 최소화를 위한 선균열 암굴착 노치장비 개발에 관한 연구)

  • Jeong, Dong-Ho;Moon, Sang-Jo;An, Dae-Jin;Jeong, Won-Joon;Kim, Eun-Kwan;Kim, Dong-Gyou
    • Tunnel and Underground Space
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    • v.17 no.3 s.68
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    • pp.216-224
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    • 2007
  • Blasting, using shock and dynamic energy of explosive, is very effective tunnel excavation method. But it had serious problem which is the blast vibration and over-break. In recent study, pre-cracked excavation method using notch hole reduced blast vibration and over-break in tunnel, so we performed study about developing notch bit system for making notch hole. In order to make notch hole effectively we had perform drilling experiments changing length and height of notch and in order to improve speed and precision of drilling we had developed notch bit system which consists of drilling bit, notch bit, adapter and notch guide.

Parameter Analysis of Swedish Bench Blast Design using Robust Design Method (강건설계법을 이용한 스웨덴식 벤치발파의 설계 인자 분석)

  • Yang, Hyung-Sik
    • Explosives and Blasting
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    • v.31 no.2
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    • pp.1-5
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    • 2013
  • Parameters of Swedish bench blast design was analyzed by robust design method. Orthogonal array which is adopted in this study was $L_9(3^4)$ and the parameters were hole diameter, explosive type, hole inclination and rock factor of 3 levels. Result of analysis showed that maximum and minimum burden are most affected by hole diameter, followed by explosive type, rock type and inclination of hole. Parameters affecting specific charge are in the order of rock type, explosive type and to specific drilling are hole diameter and explosive type. Cost analysis showed that robust design is capable of parameter optimization.

A Characteristic Study of Weld Residual Stress Measurement for AISI 304 Plate Surface Weld Specimen (AISI 304 표면용접평판 시편의 용접잔류응력 측정 특성 연구)

  • Lee, Kyoung-Soo;Lee, Jeong-Keun;Song, Taek-Ho;Choi, Hyun-Sun;Rho, Dong-Seong;Park, Jae-Hak
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.61-66
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    • 2008
  • This study is performed to compare characteristics of various measurement technique for weld residual stress. AISI 304 plate with one path weld on the surface was manufactured for this study. Hole drilling method, X-ray diffraction method and instrumented indentation method were used to measure the residual stress before and after welding. All the results were compared and analyzed.

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ED-drilling of WC-Co to Minimize Electrolytic Corrosion on a Workpiece Surface (방전드릴링 시 발생하는 초경합금의 표면전해부식 방지)

  • Song, Ki-Young;Chung, Do-Kwan;Park, Min-Soo;Chu, Chong-Nam
    • Journal of the Korean Society for Precision Engineering
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    • v.26 no.8
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    • pp.47-54
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    • 2009
  • In this study, a simple and effective method was proposed to minimize electrolytic corrosion on the workpiece during ED-drilling using water as a working fluid. The adhesion of a cover plate onto the surface of the workpiece was greatly effective for suppressing electrolytic corrosion during ED-drilling. The experiment revealed that the adhesion of the cover plate prevented corrosion without causing significant changes in machining characteristics. Using the machining method proposed in this paper, electrolytic-corrosion-free holes can be machined without change in the machinery system. By using corrosion-free hole as a start hole for wire EDM, a lead frame die with high quality was fabricated successfully.

Development of New Drill and Blast Method with Two Different Drilling Directions for Pilot Tunnel Enlargement (터널확공시 이방향 병용천공 발파공법의 개발)

  • 배규진;문홍득
    • Proceedings of the Korean Geotechical Society Conference
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    • 1994.09a
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    • pp.199-208
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    • 1994
  • This paper presents an evaluation of new drill and blast method with two different drilling directions for pilot tunnel enlargement using numerical experiment and field test. To evaluate the effieiency of new tunnel enlargement method, field tests were performed and compared with conventional drill and blast method. Also, three dimensional transient dynamic analysis was made to investigate the effect of the ground vibration when blasting was performed at same position using the equivalent single hole charge.

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